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IAC Assessment: AS0233
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IAC Assessment: AS0233
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Steel Hosereels
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 20,000
Annual Production 60,000 Pieces
Production Hrs. Annual 4,310
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,182 973,329 kWh $0.06
Electricity Demand $9,112 3,108 kW-months/year $2.93
Electricity Fees $5,832 - $ -
Natural Gas $51,412 9,267 MMBtu $5.55
TOTAL ENERGY COSTS $125,538
RECOMMENDED SAVINGS* $159,986 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $155,158
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$508
Cost:
$220
$351 7,034 $157 20 - - - - - - - - $351
7,034
kWh
$157
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$524
Cost:
$60
$363 7,327 $161 23 - - - - - - - - $363
7,327
kWh
$161
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$415
Cost:
$365
$415 8,499 - - - - - - - - - - $415
8,499
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,226
Cost:
$8,275
$1,415 29,015 $811 103 - - - - - - - - $1,415
29,015
kWh
$811
103
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$83
Cost:
$87
$45 879 $8 1 - - $15 - - - $15 - $45
879
kWh
$8
1
kW-months/year
-
-
MMBtu
$15
-
$
-
-
$
$15
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$368
Cost:
$60
- - - - - - - - $368 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$368
-
$
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$47,175
Cost:
$480
- - - - - - $47,175 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$47,175
-
$
-
-
$
-
-
$
08: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$704
Cost:
$60
- - - - - - - - $704 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$704
-
$
-
-
$
09: 4.121 MAINTAIN CLEAN CONDITIONS BEFORE PAINTING Savings:
$11,008
Cost:
$1,480
- - - - $1,008 927 $10,000 - - - - - -
-
kWh
-
-
kW-months/year
$1,008
927
MMBtu
$10,000
-
$
-
-
$
-
-
$
10: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$96,975
Cost:
$150,000
- - - - - - $96,975 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$96,975
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$159,986
Cost:
$161,087
$2,589 52,754 $1,137 147 $1,008 927 $154,165 - $1,072 - $15 - $2,589
52,754
kWh
$1,137
147
kW-months/year
$1,008
927
MMBtu
$154,165
-
$
$1,072
-
$
$15
-
$
TOTAL IMPLEMENTED Savings:
$155,158
Cost:
$151,960
- - - - $1,008 927 $154,150 - - - - - -
-
kWh
-
-
kW-months/year
$1,008
927
MMBtu
$154,150
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost