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IAC Assessment: AS0236
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IAC Assessment: AS0236
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Vitamins
NAICS n/a
SIC 2833 - Medicinals And Botanicals
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 150,000,000 Pieces
Production Hrs. Annual 2,625
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,750 920,281 kWh $0.09
Electricity Demand $5,974 3,490 kW-months/year $1.71
Electricity Fees $5,327 - $ -
Natural Gas $8,795 1,350 MMBtu $6.51
TOTAL ENERGY COSTS $99,846
RECOMMENDED SAVINGS* $1,564,897 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,320
Cost:
$12,169
$4,332 56,565 $988 200 - - - - - - - - - - - - - - $4,332
56,565
kWh
$988
200
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$563
Cost:
$425
$414 5,275 $29 5 - - - - $39 - - - $81 - - - - - $414
5,275
kWh
$29
5
kW-months/year
-
-
gal
-
-
lb
$39
-
$
-
-
$
$81
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$391
Cost:
$60
$279 3,517 $112 37 - - - - - - - - - - - - - - $279
3,517
kWh
$112
37
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,972
Cost:
$20
$767 9,965 $1,205 223 - - - - - - - - - - - - - - $767
9,965
kWh
$1,205
223
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,954
Cost:
$3,800
$2,233 29,308 $721 133 - - - - - - - - - - - - - - $2,233
29,308
kWh
$721
133
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$266
Cost:
$60
$201 2,638 $65 12 - - - - - - - - - - - - - - $201
2,638
kWh
$65
12
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$9,433
Cost:
$9,200
$8,601 112,544 $832 154 - - - - - - - - - - - - - - $8,601
112,544
kWh
$832
154
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,018
Cost:
$1,725
$3,018 39,566 - - - - - - - - - - - - - - - - $3,018
39,566
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
09: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$120
Cost:
$60
- - - - $120 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$120
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$6,934
Cost:
$1,560
- - - - - - $6,934 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$6,934
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
11: 4.5220 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE Savings:
$46,400
Cost:
$2,180
- - - - - - - - - - $11,400 - - - $35,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$11,400
-
$
-
-
$
$35,000
-
$
-
-
$
12: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$1,487,526
Cost:
$600,000
- - - - - - - - - - - - - - - - $1,487,526 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$1,487,526
-
$
TOTAL RECOMMENDED Savings:
$1,564,897
Cost:
$631,259
$19,845 259,378 $3,952 764 $120 - $6,934 - $39 - $11,400 - $81 - $35,000 - $1,487,526 - $19,845
259,378
kWh
$3,952
764
kW-months/year
$120
-
gal
$6,934
-
lb
$39
-
$
$11,400
-
$
$81
-
$
$35,000
-
$
$1,487,526
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product