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IAC Assessment: AS0239
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IAC Assessment: AS0239
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IAC Center Arizona State University
Assessment Year 1998
Principal Product Drywall
NAICS n/a
SIC 3275 - Gypsum Products
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 150,000
Annual Production 150,000,000 Thousand Feet
Production Hrs. Annual 8,568
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $381,137 8,864,889 kWh $0.04
Electricity Demand $145,459 15,630 kW-months/year $9.31
Electricity Fees $34,707 - $ -
Natural Gas $1,692,958 432,710 MMBtu $3.91
TOTAL ENERGY COSTS $2,314,756
RECOMMENDED SAVINGS* $266,966 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,810
Cost:
$1,710
$184 4,103 $57 6 - - - - $177 195 - - - - - - - - $1,392 - $184
4,103
kWh
$57
6
kW-months/year
-
-
MMBtu
-
-
Tgal
$177
195
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$1,392
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,088
Cost:
$3,600
$1,546 39,566 $542 54 - - - - - - - - - - - - - - - - $1,546
39,566
kWh
$542
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,473
Cost:
$23,248
$9,087 201,934 $2,386 239 - - - - - - - - - - - - - - - - $9,087
201,934
kWh
$2,386
239
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$11,065
Cost:
$3,346
- - - - $11,065 2,830 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,065
2,830
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$141,705
Cost:
$103,000
- - - - $141,705 36,242 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$141,705
36,242
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$7,760
Cost:
$120
- - - - - - - - - - $7,760 320,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$7,760
320,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$18,668
Cost:
$82,192
- - - - $17,786 4,549 $882 452,480 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,786
4,549
MMBtu
$882
452,480
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 4.2120 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$72,397
Cost:
$325,070
- - - - - - - - - - $41,238 7,840,000 $(-5,880) - $(-12,392) - $49,431 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$41,238
7,840,000
lb
$(-5,880)
-
$
$(-12,392)
-
$
$49,431
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$266,966
Cost:
$542,286
$10,817 245,603 $2,985 299 $170,556 43,621 $882 452,480 $177 195 $48,998 8,160,000 $(-5,880) - $(-12,392) - $49,431 - $1,392 - $10,817
245,603
kWh
$2,985
299
kW-months/year
$170,556
43,621
MMBtu
$882
452,480
Tgal
$177
195
gal
$48,998
8,160,000
lb
$(-5,880)
-
$
$(-12,392)
-
$
$49,431
-
$
$1,392
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost