IAC logo
IAC Assessment: AS0239
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AS0239
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Arizona State University
Assessment Year 1998
Principal Product Drywall
NAICS n/a
SIC 3275 - Gypsum Products
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 150,000
Annual Production 150,000,000 Thousand Feet
Production Hrs. Annual 8,568
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $381,137 8,864,889 kWh $0.04
Electricity Demand $145,459 15,630 kW-months/year $9.31
Electricity Fees $34,707 - $ -
Natural Gas $1,692,958 432,710 MMBtu $3.91
TOTAL ENERGY COSTS $2,314,756
RECOMMENDED SAVINGS* $266,966 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,810
Cost:
$1,710
$184 4,103 $57 6 - - - - $177 195 - - - - - - - - $1,392 - $184
4,103
kWh
$57
6
kW-months/year
-
-
MMBtu
-
-
Tgal
$177
195
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$1,392
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,088
Cost:
$3,600
$1,546 39,566 $542 54 - - - - - - - - - - - - - - - - $1,546
39,566
kWh
$542
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,473
Cost:
$23,248
$9,087 201,934 $2,386 239 - - - - - - - - - - - - - - - - $9,087
201,934
kWh
$2,386
239
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$11,065
Cost:
$3,346
- - - - $11,065 2,830 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,065
2,830
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$141,705
Cost:
$103,000
- - - - $141,705 36,242 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$141,705
36,242
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$7,760
Cost:
$120
- - - - - - - - - - $7,760 320,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$7,760
320,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$18,668
Cost:
$82,192
- - - - $17,786 4,549 $882 452,480 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,786
4,549
MMBtu
$882
452,480
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$72,397
Cost:
$325,070
- - - - - - - - - - $41,238 7,840,000 $(-5,880) - $(-12,392) - $49,431 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$41,238
7,840,000
lb
$(-5,880)
-
$
$(-12,392)
-
$
$49,431
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$266,966
Cost:
$542,286
$10,817 245,603 $2,985 299 $170,556 43,621 $882 452,480 $177 195 $48,998 8,160,000 $(-5,880) - $(-12,392) - $49,431 - $1,392 - $10,817
245,603
kWh
$2,985
299
kW-months/year
$170,556
43,621
MMBtu
$882
452,480
Tgal
$177
195
gal
$48,998
8,160,000
lb
$(-5,880)
-
$
$(-12,392)
-
$
$49,431
-
$
$1,392
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost