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IAC Assessment: AS0243
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IAC Assessment: AS0243
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IAC Center Arizona State University
Assessment Year 1999
Principal Product Stretch-Blow Injection Molding
NAICS n/a
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 100,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $344,698 8,271,102 kWh $0.04
Electricity Demand $139,621 15,060 kW-months/year $9.27
Electricity Fees $527,357 - $ -
TOTAL ENERGY COSTS $1,024,305
RECOMMENDED SAVINGS* $178,515 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Water Consumption By-product Production Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Water Consumption By-product Production Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ Tgal $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,432
Cost:
$3,754
$1,486 35,463 $946 96 - - - - - - - - - - $1,486
35,463
kWh
$946
96
kW-months/year
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
%
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,379
Cost:
$225
$3,020 68,288 $359 73 - - - - - - - - - - $3,020
68,288
kWh
$359
73
kW-months/year
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,369
Cost:
$5,320
$5,149 116,354 $1,220 124 - - - - - - - - - - $5,149
116,354
kWh
$1,220
124
kW-months/year
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
%
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,180
Cost:
$5,434
$3,180 80,305 - - - - - - - - - - - - $3,180
80,305
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
Tgal
-
-
$
-
-
%
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$7,800
Cost:
$80
- - - - - - $7,800 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,800
-
$
-
-
Tgal
-
-
$
-
-
%
06: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$13,172
Cost:
$5,400
- - - - $3,672 - - - - - $9,500 - - - -
-
kWh
-
-
kW-months/year
$3,672
-
$
-
-
$
-
-
Tgal
$9,500
-
$
-
-
%
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$142,183
Cost:
$196,000
- - - - - - - - $(-7,817) - - - $150,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$(-7,817)
-
Tgal
-
-
$
$150,000
-
%
TOTAL RECOMMENDED Savings:
$178,515
Cost:
$216,213
$12,835 300,410 $2,525 293 $3,672 - $7,800 - $(-7,817) - $9,500 - $150,000 - $12,835
300,410
kWh
$2,525
293
kW-months/year
$3,672
-
$
$7,800
-
$
$(-7,817)
-
Tgal
$9,500
-
$
$150,000
-
%
TOTAL IMPLEMENTED Savings:
$7,800
Cost:
$80
- - - - - - $7,800 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,800
-
$
-
-
Tgal
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ Tgal $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Water Consumption By-product Production Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Water Consumption By-product Production Increase in Production