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IAC Assessment: AS0262
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IAC Assessment: AS0262
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IAC Center Arizona State University
Assessment Year 1999
Principal Product Pre-cast Concrete
NAICS n/a
SIC 3272 - Concrete Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 56,000
Annual Production 30,000 Tons
Production Hrs. Annual 3,850
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $51,470 582,063 kWh $0.09
Electricity Demand $4,815 2,809 kW-months/year $1.71
Electricity Fees $4,945 - $ -
Natural Gas $12,693 1,778 MMBtu $7.14
TOTAL ENERGY COSTS $79,110
RECOMMENDED SAVINGS* $209,923 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,917
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ gal $ $ $ $ $ $ $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,565
Cost:
$3,139
$1,210 15,533 $355 65 - - - - - - - - - - - - $1,210
15,533
kWh
$355
65
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$4,369
Cost:
$1,700
$4,369 56,272 - - - - - - - - - - - - - - $4,369
56,272
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,269
Cost:
$2,378
$240 3,224 $53 10 $110 121 - - - - $866 - - - - - $240
3,224
kWh
$53
10
kW-months/year
$110
121
gal
-
-
$
-
-
$
$866
-
$
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,548
Cost:
$100
$6,185 79,426 $1,363 248 - - - - - - - - - - - - $6,185
79,426
kWh
$1,363
248
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$3,402
Cost:
$120
- - - - - - - - $3,402 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$3,402
-
$
-
-
$
-
-
Tgal
-
-
$
06: 3.4155 METER WASTE WATER Savings:
$2,057
Cost:
$5,000
- - - - - - - - - - - - $2,057 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
$2,057
-
Tgal
-
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$178,632
Cost:
$50,000
- - - - - - $(-21,368) - - - - - - - $200,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
$(-21,368)
-
$
-
-
$
-
-
$
-
-
Tgal
$200,000
-
$
08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$11,081
Cost:
$25,000
$(-4,606) (-59,203) $(-6,513) (-1,184) - - $22,200 - - - - - - - - - $(-4,606)
(-59,203)
kWh
$(-6,513)
(-1,184)
kW-months/year
-
-
gal
$22,200
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$209,923
Cost:
$87,437
$7,398 95,252 $(-4,742) (-861) $110 121 $832 - $3,402 - $866 - $2,057 - $200,000 - $7,398
95,252
kWh
$(-4,742)
(-861)
kW-months/year
$110
121
gal
$832
-
$
$3,402
-
$
$866
-
$
$2,057
-
Tgal
$200,000
-
$
TOTAL IMPLEMENTED Savings:
$11,917
Cost:
$1,800
$10,554 135,698 $1,363 248 - - - - - - - - - - - - $10,554
135,698
kWh
$1,363
248
kW-months/year
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product