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IAC Assessment: AS0293
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IAC Assessment: AS0293
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IAC Center Arizona State University
Assessment Year 2001
Principal Product Aluminum Extruded Products for Aircraft Applications
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 124
Plant Area (Sq.Ft.) 35,000
Annual Production 21,000,000 Pounds
Production Hrs. Annual 5,400
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $388,530 12,951,000 kWh $0.03
Electricity Demand $294,942 45,374 kW-months/year $6.50
Electricity Fees $50,494 - $ -
Natural Gas $221,652 66,407 MMBtu $3.34
TOTAL ENERGY COSTS $965,872
RECOMMENDED SAVINGS* $92,066 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,069
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product By-product Production Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product By-product Production
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,069
Cost:
$2,460
$5,069 158,400 - - - - - - - - $5,069
158,400
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,652
Cost:
$694
$1,313 40,747 $473 68 $2,866 38 - - - - $1,313
40,747
kWh
$473
68
kW-months/year
$2,866
38
gal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$618
Cost:
$618
$453 14,174 $165 24 - - - - - - $453
14,174
kWh
$165
24
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,710
Cost:
$3,532
$2,727 85,204 $983 142 - - - - - - $2,727
85,204
kWh
$983
142
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,330
Cost:
$60
- - - - - - - - $2,330 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$2,330
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,727
Cost:
$60
- - - - - - - - $2,727 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$2,727
-
$
07: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$71,280
Cost:
$5,645
- - - - - - $71,280 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$71,280
-
$
-
-
$
08: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$1,680
Cost:
$390
- - - - - - $1,680 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$1,680
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$92,066
Cost:
$13,459
$9,562 298,525 $1,621 234 $2,866 38 $72,960 - $5,057 - $9,562
298,525
kWh
$1,621
234
kW-months/year
$2,866
38
gal
$72,960
-
$
$5,057
-
$
TOTAL IMPLEMENTED Savings:
$5,069
Cost:
$2,460
$5,069 158,400 - - - - - - - - $5,069
158,400
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product By-product Production Electricity Usage Electricity Demand Other Liquid (non-haz) Primary Product By-product Production