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IAC Assessment: AS0305
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IAC Assessment: AS0305
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IAC Center Arizona State University
Assessment Year 2001
Principal Product Fabricated Metal Products
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 91
Plant Area (Sq.Ft.) 85,000
Annual Production 60,000 Pieces
Production Hrs. Annual 2,887
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,442 973,110 kWh $0.06
Electricity Demand $9,335 3,972 kW-months/year $2.35
Electricity Fees $7,607 - $ -
Natural Gas $8,178 828 MMBtu $9.88
TOTAL ENERGY COSTS $92,729
RECOMMENDED SAVINGS* $92,965 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,551
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7145 INSTALL SKYLIGHTS Savings:
$8,175
Cost:
$16,112
$8,175 145,018 - - - - - - - - $8,175
145,018
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$155
Cost:
$225
$116 2,062 $39 34 - - - - - - $116
2,062
kWh
$39
34
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,492
Cost:
$3,850
$1,184 21,005 $308 90 - - - - - - $1,184
21,005
kWh
$308
90
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$592
Cost:
$277
$267 4,735 $112 20 - - $213 - - - $267
4,735
kWh
$112
20
kW-months/year
-
-
$
$213
-
$
-
-
$
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$4,588
Cost:
$110
- - - - $4,588 - - - - - -
-
kWh
-
-
kW-months/year
$4,588
-
$
-
-
$
-
-
$
06: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$14,000
Cost:
$1,360
- - - - - - - - $14,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$14,000
-
$
07: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$63,963
Cost:
$6,820
- - - - $63,963 - - - - - -
-
kWh
-
-
kW-months/year
$63,963
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$92,965
Cost:
$28,754
$9,742 172,820 $459 144 $68,551 - $213 - $14,000 - $9,742
172,820
kWh
$459
144
kW-months/year
$68,551
-
$
$213
-
$
$14,000
-
$
TOTAL IMPLEMENTED Savings:
$82,551
Cost:
$8,290
- - - - $68,551 - - - $14,000 - -
-
kWh
-
-
kW-months/year
$68,551
-
$
-
-
$
$14,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost