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IAC Assessment: AS0327
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IAC Assessment: AS0327
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IAC Center Arizona State University
Assessment Year 2002
Principal Product Metal plating, electroplating, anodizing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 66,000
Annual Production 0 Units
Production Hrs. Annual 4,048
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $243,229 4,016,960 kWh $0.06
Electricity Demand $15,848 9,590 kW-months/year $1.65
Electricity Fees $18,888 - $ -
Natural Gas $95,020 10,845 MMBtu $8.76
TOTAL ENERGY COSTS $411,520
RECOMMENDED SAVINGS* $117,870 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,030
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$28,614
Cost:
$200
$23,156 502,304 $5,458 690 - - - - $23,156
502,304
kWh
$5,458
690
kW-months/year
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,154
Cost:
$10,992
$5,031 109,141 $2,123 268 - - - - $5,031
109,141
kWh
$2,123
268
kW-months/year
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,352
Cost:
$3,671
$896 19,447 $456 58 - - - - $896
19,447
kWh
$456
58
kW-months/year
-
-
lb
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,661
Cost:
$60
$3,759 81,534 $902 114 - - - - $3,759
81,534
kWh
$902
114
kW-months/year
-
-
lb
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$863
Cost:
$2,450
$512 11,115 $351 83 - - - - $512
11,115
kWh
$351
83
kW-months/year
-
-
lb
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,397
Cost:
$2,000
$9,397 203,840 - - - - - - $9,397
203,840
kWh
-
-
kW-months/year
-
-
lb
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,255
Cost:
$60
- - - - $1,255 26,000 - - -
-
kWh
-
-
kW-months/year
$1,255
26,000
lb
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$12,220
Cost:
$20,500
- - - - $12,220 84,000 - - -
-
kWh
-
-
kW-months/year
$12,220
84,000
lb
-
-
$
09: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$50,550
Cost:
$7,748
- - - - - - $50,550 - -
-
kWh
-
-
kW-months/year
-
-
lb
$50,550
-
$
10: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,804
Cost:
$108
- - - - - - $1,804 - -
-
kWh
-
-
kW-months/year
-
-
lb
$1,804
-
$
TOTAL RECOMMENDED Savings:
$117,870
Cost:
$47,789
$42,751 927,381 $9,290 1,213 $13,475 110,000 $52,354 - $42,751
927,381
kWh
$9,290
1,213
kW-months/year
$13,475
110,000
lb
$52,354
-
$
TOTAL IMPLEMENTED Savings:
$42,030
Cost:
$8,429
$33,961 736,706 $6,265 831 - - $1,804 - $33,961
736,706
kWh
$6,265
831
kW-months/year
-
-
lb
$1,804
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes