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IAC Assessment: AS0341
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IAC Assessment: AS0341
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IAC Center Arizona State University
Assessment Year 2003
Principal Product Bottled Water
NAICS 312112 - Bottled Water Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $5,000,000-$10,000,000
# of Employees 94
Plant Area (Sq.Ft.) 11,000
Annual Production 3,352,683 Pieces
Production Hrs. Annual 2,000
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,600 2,338,560 kWh $0.06
Electricity Demand $9,010 5,614 kW-months/year $1.60
Electricity Fees $11,877 - $ -
Natural Gas $25,641 2,830 MMBtu $9.06
TOTAL ENERGY COSTS $216,120
RECOMMENDED SAVINGS* $110,953 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,614
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Increase in Production Electricity Usage Electricity Demand Water Disposal Personnel Changes Increase in Production
$ kWh $ kW-months/year $ Tgal $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,096
Cost:
$6,789
$344 7,467 $1,752 222 - - - - - - $344
7,467
kWh
$1,752
222
kW-months/year
-
-
Tgal
-
-
$
-
-
%
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$834
Cost:
$891
$411 21,792 $423 131 - - - - - - $411
21,792
kWh
$423
131
kW-months/year
-
-
Tgal
-
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,327
Cost:
$40
$655 14,203 $672 7 - - - - - - $655
14,203
kWh
$672
7
kW-months/year
-
-
Tgal
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$22,287
Cost:
$260
$9,729 211,680 $12,558 1,588 - - - - - - $9,729
211,680
kWh
$12,558
1,588
kW-months/year
-
-
Tgal
-
-
$
-
-
%
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$193
Cost:
$442
$193 4,175 - - - - - - - - $193
4,175
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
%
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$20,939
Cost:
-
- - - - $20,939 43,084 - - - - -
-
kWh
-
-
kW-months/year
$20,939
43,084
Tgal
-
-
$
-
-
%
07: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$23,277
Cost:
$14,364
- - - - - - - - $23,277 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
$23,277
-
%
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$40,000
Cost:
$616
- - - - - - $40,000 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$40,000
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$110,953
Cost:
$23,402
$11,332 259,317 $15,405 1,948 $20,939 43,084 $40,000 - $23,277 - $11,332
259,317
kWh
$15,405
1,948
kW-months/year
$20,939
43,084
Tgal
$40,000
-
$
$23,277
-
%
TOTAL IMPLEMENTED Savings:
$23,614
Cost:
$300
$10,384 225,883 $13,230 1,595 - - - - - - $10,384
225,883
kWh
$13,230
1,595
kW-months/year
-
-
Tgal
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ %
Electricity Usage Electricity Demand Water Disposal Personnel Changes Increase in Production Electricity Usage Electricity Demand Water Disposal Personnel Changes Increase in Production