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IAC Assessment: AS0347
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IAC Assessment: AS0347
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IAC Center Arizona State University
Assessment Year 2003
Principal Product Ceramic Microelectronics Packages for Wireless and Digital Applications
NAICS 334413 - Semiconductor and Related Device Manufacturing
SIC 3674 - Semiconductors And Related Devices
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 35,000
Annual Production 372,000 Units
Production Hrs. Annual 2,358
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,228 1,295,520 kWh $0.06
Electricity Demand $9,362 3,682 kW-months/year $2.54
Electricity Fees $6,803 - $ -
TOTAL ENERGY COSTS $94,025
RECOMMENDED SAVINGS* $132,567 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,349
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Increase in Production
$ kWh $ kW-months/year $ lb $ $ $ %
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,462
Cost:
-
$1,102 27,818 $360 55 - - - - - - $1,102
27,818
kWh
$360
55
kW-months/year
-
-
lb
-
-
$
-
-
%
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$8,330
Cost:
$8,920
$5,417 137,094 $2,913 540 - - - - - - $5,417
137,094
kWh
$2,913
540
kW-months/year
-
-
lb
-
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,837
Cost:
$60
$899 22,696 $938 116 - - - - - - $899
22,696
kWh
$938
116
kW-months/year
-
-
lb
-
-
$
-
-
%
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$10,657
Cost:
$18,000
$7,689 194,111 $2,968 552 - - - - - - $7,689
194,111
kWh
$2,968
552
kW-months/year
-
-
lb
-
-
$
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,155
Cost:
$14
$1,543 39,027 $1,612 199 - - - - - - $1,543
39,027
kWh
$1,612
199
kW-months/year
-
-
lb
-
-
$
-
-
%
06: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$720
Cost:
$40
- - - - $720 32,000 - - - - -
-
kWh
-
-
kW-months/year
$720
32,000
lb
-
-
$
-
-
%
07: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$27,104
Cost:
$6,400
- - - - - - $27,104 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$27,104
-
$
-
-
%
08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$64,137
Cost:
$800
- - - - - - - - $64,137 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$64,137
-
%
09: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$15,165
Cost:
$11,220
- - - - - - $15,165 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$15,165
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$132,567
Cost:
$45,454
$16,650 420,746 $8,791 1,462 $720 32,000 $42,269 - $64,137 - $16,650
420,746
kWh
$8,791
1,462
kW-months/year
$720
32,000
lb
$42,269
-
$
$64,137
-
%
TOTAL IMPLEMENTED Savings:
$12,349
Cost:
$9,020
$7,418 187,608 $4,211 711 $720 32,000 - - - - $7,418
187,608
kWh
$4,211
711
kW-months/year
$720
32,000
lb
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ %
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Increase in Production