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IAC Assessment: AS0351
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IAC Assessment: AS0351
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IAC Center Arizona State University
Assessment Year 2003
Principal Product Pre-cast concrete manholes and water vaults
NAICS 327332 - Concrete Pipe Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 55
Plant Area (Sq.Ft.) 435,600
Annual Production 14,000 Bushels
Production Hrs. Annual 4,445
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $17,550 238,776 kWh $0.07
Electricity Demand $1,312 1,066 kW-months/year $1.23
Electricity Fees $5,239 - $ -
Other Energy $35,701 11,090 MMBtu $3.22
TOTAL ENERGY COSTS $59,802
RECOMMENDED SAVINGS* $44,940 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,368
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Increase in Production Electricity Usage Electricity Demand Fuel Oil #2 Increase in Production
$ kWh $ kW-months/year $ MMBtu $ %
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$110
Cost:
$15
$110 1,469 - - - - - - $110
1,469
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,729
Cost:
$60
$7,602 101,424 $127 274 - - - - $7,602
101,424
kWh
$127
274
kW-months/year
-
-
MMBtu
-
-
%
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$462
Cost:
$1,000
$457 6,096 $5 19 - - - - $457
6,096
kWh
$5
19
kW-months/year
-
-
MMBtu
-
-
%
04: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$26,419
Cost:
$6,500
- - - - $26,419 685 - - -
-
kWh
-
-
kW-months/year
$26,419
685
MMBtu
-
-
%
05: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$10,220
Cost:
$805
- - - - - - $10,220 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,220
-
%
TOTAL RECOMMENDED Savings:
$44,940
Cost:
$8,380
$8,169 108,989 $132 293 $26,419 685 $10,220 - $8,169
108,989
kWh
$132
293
kW-months/year
$26,419
685
MMBtu
$10,220
-
%
TOTAL IMPLEMENTED Savings:
$44,368
Cost:
$7,365
$7,602 101,424 $127 274 $26,419 685 $10,220 - $7,602
101,424
kWh
$127
274
kW-months/year
$26,419
685
MMBtu
$10,220
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ %
Electricity Usage Electricity Demand Fuel Oil #2 Increase in Production Electricity Usage Electricity Demand Fuel Oil #2 Increase in Production