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IAC Assessment: AS0352
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IAC Assessment: AS0352
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IAC Center Arizona State University
Assessment Year 2003
Principal Product Molded Urethane Products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 30,000
Annual Production 750,000 Pieces
Production Hrs. Annual 2,117
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,915 673,855 kWh $0.07
Electricity Demand $3,866 2,983 kW-months/year $1.30
Electricity Fees $15,233 - $ -
Natural Gas $7,685 1,016 MMBtu $7.56
TOTAL ENERGY COSTS $79,193
RECOMMENDED SAVINGS* $52,030 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,978
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Increase in Production Electricity Usage Electricity Demand Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ %
01: 2.7145 INSTALL SKYLIGHTS Savings:
$1,977
Cost:
$4,374
$1,977 25,715 - - - - - - $1,977
25,715
kWh
-
-
kW-months/year
-
-
$
-
-
%
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$402
Cost:
$1,000
$396 5,152 $6 18 - - - - $396
5,152
kWh
$6
18
kW-months/year
-
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,619
Cost:
$120
$3,498 45,489 $121 258 - - - - $3,498
45,489
kWh
$121
258
kW-months/year
-
-
$
-
-
%
04: 2.7234 USE HEAT PUMP FOR SPACE CONDITIONING Savings:
$4,075
Cost:
$700
$4,041 52,560 $34 72 - - - - $4,041
52,560
kWh
$34
72
kW-months/year
-
-
$
-
-
%
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$194
Cost:
-
$189 2,465 $5 16 - - - - $189
2,465
kWh
$5
16
kW-months/year
-
-
$
-
-
%
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$29,631
Cost:
$1,380
- - - - - - $29,631 - -
-
kWh
-
-
kW-months/year
-
-
$
$29,631
-
%
07: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$12,132
Cost:
$9,260
- - - - $12,132 - - - -
-
kWh
-
-
kW-months/year
$12,132
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$52,030
Cost:
$16,834
$10,101 131,381 $166 364 $12,132 - $29,631 - $10,101
131,381
kWh
$166
364
kW-months/year
$12,132
-
$
$29,631
-
%
TOTAL IMPLEMENTED Savings:
$45,978
Cost:
$11,760
$4,083 53,106 $132 292 $12,132 - $29,631 - $4,083
53,106
kWh
$132
292
kW-months/year
$12,132
-
$
$29,631
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ %
Electricity Usage Electricity Demand Administrative Changes Increase in Production Electricity Usage Electricity Demand Administrative Changes Increase in Production