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IAC Assessment: AS0392
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IAC Assessment: AS0392
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IAC Center Arizona State University
Assessment Year 2005
Principal Product Paperboard
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 168,000
Annual Production 850,000 Thousand Feet
Production Hrs. Annual 6,576
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $197,365 3,985,401 kWh $0.05
Electricity Demand $13,765 5,754 kW-months/year $2.39
Electricity Fees $45,401 - $ -
Natural Gas $219,919 48,247 MMBtu $4.56
TOTAL ENERGY COSTS $481,162
RECOMMENDED SAVINGS* $2,022,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production
$ kWh $ kW-months/year $ MMBtu $ %
01: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$1,000,000
Cost:
$891,000
- - - - - - $1,000,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,000,000
-
%
02: 3.1163 USE PLASTIC PALLETS INSTEAD OF WOOD Savings:
$1,000,000
Cost:
$217,560
- - - - - - $1,000,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,000,000
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,212
Cost:
$16,893
$9,364 186,167 $848 353 - - - - $9,364
186,167
kWh
$848
353
kW-months/year
-
-
MMBtu
-
-
%
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,774
Cost:
$4,055
$3,467 70,039 $307 11 - - - - $3,467
70,039
kWh
$307
11
kW-months/year
-
-
MMBtu
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,942
Cost:
$650
- - - - $2,942 645 - - -
-
kWh
-
-
kW-months/year
$2,942
645
MMBtu
-
-
%
06: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$773
Cost:
$700
- - - - $773 169 - - -
-
kWh
-
-
kW-months/year
$773
169
MMBtu
-
-
%
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,689
Cost:
$6,000
$4,429 65,949 $260 8 - - - - $4,429
65,949
kWh
$260
8
kW-months/year
-
-
MMBtu
-
-
%
TOTAL RECOMMENDED Savings:
$2,022,390
Cost:
$1,136,858
$17,260 322,155 $1,415 372 $3,715 814 $2,000,000 - $17,260
322,155
kWh
$1,415
372
kW-months/year
$3,715
814
MMBtu
$2,000,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ %
Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production