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IAC Assessment: AS0412
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DOE MESC
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IAC Assessment: AS0412
IAC Center Arizona State University
Assessment Year 2005
Principal Product Automotive/aircraft parts
NAICS 336412 - Aircraft Engine and Engine Parts Manufacturing
SIC 3724 - Aircraft Engines And Engine Parts
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 135,000
Annual Production 150,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $436,954 7,211,154 kWh $0.06
Electricity Demand $97,015 42,365 kW-months/year $2.29
TOTAL ENERGY COSTS $533,969
RECOMMENDED SAVINGS* $119,018 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $119,018
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$37,489
Cost:
$5,000
$35,599 497,893 $1,890 696 $35,599
497,893
kWh
$1,890
696
kW-months/year
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$37,178
Cost:
$15,000
$35,582 497,655 $1,596 697 $35,582
497,655
kWh
$1,596
697
kW-months/year
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$23,601
Cost:
$2,000
$22,411 313,433 $1,190 444 $22,411
313,433
kWh
$1,190
444
kW-months/year
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$15,470
Cost:
$14,400
$14,690 205,451 $780 288 $14,690
205,451
kWh
$780
288
kW-months/year
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,173
Cost:
$10,610
$3,994 55,863 $179 78 $3,994
55,863
kWh
$179
78
kW-months/year
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$762
Cost:
$25
$718 10,046 $44 19 $718
10,046
kWh
$44
19
kW-months/year
07: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$345
Cost:
$2,800
$343 4,801 $2 6 $343
4,801
kWh
$2
6
kW-months/year
TOTAL RECOMMENDED Savings:
$119,018
Cost:
$49,835
$113,337 1,585,142 $5,681 2,228 $113,337
1,585,142
kWh
$5,681
2,228
kW-months/year
TOTAL IMPLEMENTED Savings:
$119,018
Cost:
$49,835
$113,337 1,585,142 $5,681 2,228 $113,337
1,585,142
kWh
$5,681
2,228
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand