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IAC Assessment: AS0417
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IAC Assessment: AS0417
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IAC Center Arizona State University
Assessment Year 2006
Principal Product Polyethylene bags
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 43
Plant Area (Sq.Ft.) 40,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 2,080
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,308 3,393,372 kWh $0.06
Electricity Demand $51,478 22,480 kW-months/year $2.29
Electricity Fees $20,720 - $ -
TOTAL ENERGY COSTS $289,506
RECOMMENDED SAVINGS* $61,644 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,720
Cost:
$27,407
- - - - $20,720 - -
-
kWh
-
-
kW-months/year
$20,720
-
$
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$12,507
Cost:
$12,000
$11,791 162,629 $716 26 - - $11,791
162,629
kWh
$716
26
kW-months/year
-
-
$
03: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$9,586
Cost:
$200
- - - - $9,586 - -
-
kWh
-
-
kW-months/year
$9,586
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,690
Cost:
$1,000
$7,250 99,998 $440 16 - - $7,250
99,998
kWh
$440
16
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,247
Cost:
$10,000
$4,947 66,226 $300 11 - - $4,947
66,226
kWh
$300
11
kW-months/year
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,692
Cost:
$10,000
$4,423 61,002 $269 10 - - $4,423
61,002
kWh
$269
10
kW-months/year
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$404
Cost:
$7,797
$371 5,119 $33 14 - - $371
5,119
kWh
$33
14
kW-months/year
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$452
Cost:
$300
$452 6,233 - - - - $452
6,233
kWh
-
-
kW-months/year
-
-
$
09: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$346
Cost:
$2,800
$343 4,801 $3 1 - - $343
4,801
kWh
$3
1
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$61,644
Cost:
$71,504
$29,577 406,008 $1,761 78 $30,306 - $29,577
406,008
kWh
$1,761
78
kW-months/year
$30,306
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees