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IAC Assessment: AS0525
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IAC Assessment: AS0525
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IAC Center Arizona State University
Assessment Year 2022
Principal Product Wood Pallets
NAICS 321920 - Wood Container and Pallet Manufacturing
SIC 2448 - Wood Pallets And Skids
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 871,200
Annual Production 1,000,000 Units
Production Hrs. Annual 4,652
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,873 1,742,760 kWh $0.09
Electricity Demand $33,059 5,540 kW-months/year $5.97
Electricity Fees $14,207 - $ -
LPG $112,650 4,834 MMBtu $23.30
Fuel Oil #1 $222,480 5,696 MMBtu $39.06
TOTAL ENERGY COSTS $547,269
RECOMMENDED SAVINGS* $165,411 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $97,898
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees LPG Fuel Oil #1 Water Usage Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees LPG Fuel Oil #1 Water Usage Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ Tgal $ $ $ $
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$66,619
Cost:
$458,235
$(-45,139) (-477,157) - - - - $104,258 4,477 - - - - - - $7,500 - $(-45,139)
(-477,157)
kWh
-
-
kW-months/year
-
-
$
$104,258
4,477
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
$7,500
-
$
02: 2.8223 ADD AIR SHIELDS TO TRUCKS TO INCREASE FUEL MILEAGE Savings:
$32,935
Cost:
$15,560
- - - - - - - - $32,935 770 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$32,935
770
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$22,011
Cost:
$1,900
$18,978 200,698 $3,033 508 - - - - - - - - - - - - $18,978
200,698
kWh
$3,033
508
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,910
Cost:
$12,950
$16,648 175,978 $1,262 212 - - - - - - - - - - - - $16,648
175,978
kWh
$1,262
212
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$17,475
Cost:
$500
- - - - $3,495 - - - - - - - - - $13,980 - -
-
kWh
-
-
kW-months/year
$3,495
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
$13,980
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,862
Cost:
$6,763
$5,684 60,081 $468 78 - - - - - - - - $710 - - - $5,684
60,081
kWh
$468
78
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$710
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$894
Cost:
$144
$751 7,934 $143 24 - - - - - - - - - - - - $751
7,934
kWh
$143
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$705
Cost:
$1,992
- - - - - - - - - - $705 73 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$705
73
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$165,411
Cost:
$498,044
$(-3,078) (-32,466) $4,906 822 $3,495 - $104,258 4,477 $32,935 770 $705 73 $710 - $21,480 - $(-3,078)
(-32,466)
kWh
$4,906
822
kW-months/year
$3,495
-
$
$104,258
4,477
MMBtu
$32,935
770
MMBtu
$705
73
Tgal
$710
-
$
$21,480
-
$
TOTAL IMPLEMENTED Savings:
$97,898
Cost:
$39,665
$41,310 436,757 $4,763 798 $3,495 - - - $32,935 770 $705 73 $710 - $13,980 - $41,310
436,757
kWh
$4,763
798
kW-months/year
$3,495
-
$
-
-
MMBtu
$32,935
770
MMBtu
$705
73
Tgal
$710
-
$
$13,980
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees LPG Fuel Oil #1 Water Usage Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees LPG Fuel Oil #1 Water Usage Ancillary Material Cost One-time Revenue or Avoided Cost