IAC logo
IAC Assessment: BD0079
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0079
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 1997
Principal Product Sheet Metal Components
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 78,750
Annual Production 6,700,000 Pounds
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,434 2,287,515 kWh $0.05
Electricity Demand $13,133 5,579 kW-months/year $2.35
Electricity Fees $859 - $ -
Natural Gas $95,973 25,148 MMBtu $3.82
TOTAL ENERGY COSTS $282,280
RECOMMENDED SAVINGS* $222,452 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ lb $ $ $ $ $ Tgal
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,763
Cost:
-
$2,763 75,615 - - - - - - - - - - - - - - - - $2,763
75,615
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,201
Cost:
$500
$1,647 45,135 $554 67 - - - - - - - - - - - - - - $1,647
45,135
kWh
$554
67
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,702
Cost:
$1,200
$1,009 27,550 $693 84 - - - - - - - - - - - - - - $1,009
27,550
kWh
$693
84
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$816
Cost:
$1,460
$816 63,599 - - - - - - - - - - - - - - - - $816
63,599
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$153,684
Cost:
$8,100
- - - - - - - - - - - - - - $153,684 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$153,684
-
$
-
-
Tgal
06: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$16,271
Cost:
$20,500
- - - - $(-2,921) - - - $9,742 4,871 - - - - $9,450 - - - -
-
kWh
-
-
kW-months/year
$(-2,921)
-
$
-
-
Tgal
$9,742
4,871
gal
-
-
lb
-
-
$
$9,450
-
$
-
-
Tgal
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,252
Cost:
$7,000
- - - - - - - - - - $3,110 124,400 $(-1,456) - $5,598 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
$3,110
124,400
lb
$(-1,456)
-
$
$5,598
-
$
-
-
Tgal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$713
Cost:
$1,625
- - - - - - $281 212,940 - - - - - - - - $432 - -
-
kWh
-
-
kW-months/year
-
-
$
$281
212,940
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$432
-
Tgal
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$37,050
Cost:
$9,400
- - - - - - - - - - - - $37,050 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
$37,050
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$222,452
Cost:
$49,785
$6,235 211,899 $1,247 151 $(-2,921) - $281 212,940 $9,742 4,871 $3,110 124,400 $35,594 - $168,732 - $432 - $6,235
211,899
kWh
$1,247
151
kW-months/year
$(-2,921)
-
$
$281
212,940
Tgal
$9,742
4,871
gal
$3,110
124,400
lb
$35,594
-
$
$168,732
-
$
$432
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption