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IAC Assessment: BD0079
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IAC Assessment: BD0079
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IAC Center Bradley University
Assessment Year 1997
Principal Product Sheet Metal Components
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 78,750
Annual Production 6,700,000 Pounds
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,434 2,287,515 kWh $0.05
Electricity Demand $13,133 5,579 kW-months/year $2.35
Electricity Fees $859 - $ -
Natural Gas $95,973 25,148 MMBtu $3.82
TOTAL ENERGY COSTS $282,280
RECOMMENDED SAVINGS* $222,452 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ lb $ $ $ $ $ Tgal
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,763
Cost:
-
$2,763 75,615 - - - - - - - - - - - - - - - - $2,763
75,615
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,201
Cost:
$500
$1,647 45,135 $554 67 - - - - - - - - - - - - - - $1,647
45,135
kWh
$554
67
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,702
Cost:
$1,200
$1,009 27,550 $693 84 - - - - - - - - - - - - - - $1,009
27,550
kWh
$693
84
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$816
Cost:
$1,460
$816 63,599 - - - - - - - - - - - - - - - - $816
63,599
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$153,684
Cost:
$8,100
- - - - - - - - - - - - - - $153,684 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$153,684
-
$
-
-
Tgal
06: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$16,271
Cost:
$20,500
- - - - $(-2,921) - - - $9,742 4,871 - - - - $9,450 - - - -
-
kWh
-
-
kW-months/year
$(-2,921)
-
$
-
-
Tgal
$9,742
4,871
gal
-
-
lb
-
-
$
$9,450
-
$
-
-
Tgal
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,252
Cost:
$7,000
- - - - - - - - - - $3,110 124,400 $(-1,456) - $5,598 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
$3,110
124,400
lb
$(-1,456)
-
$
$5,598
-
$
-
-
Tgal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$713
Cost:
$1,625
- - - - - - $281 212,940 - - - - - - - - $432 - -
-
kWh
-
-
kW-months/year
-
-
$
$281
212,940
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$432
-
Tgal
09: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$37,050
Cost:
$9,400
- - - - - - - - - - - - $37,050 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
$37,050
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$222,452
Cost:
$49,785
$6,235 211,899 $1,247 151 $(-2,921) - $281 212,940 $9,742 4,871 $3,110 124,400 $35,594 - $168,732 - $432 - $6,235
211,899
kWh
$1,247
151
kW-months/year
$(-2,921)
-
$
$281
212,940
Tgal
$9,742
4,871
gal
$3,110
124,400
lb
$35,594
-
$
$168,732
-
$
$432
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption