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IAC Assessment: BD0089
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IAC Assessment: BD0089
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IAC Center Bradley University
Assessment Year 1997
Principal Product Oil Filter Components
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 80,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,791 1,363,716 kWh $0.06
Electricity Demand $11,833 4,643 kW-months/year $2.55
Electricity Fees $108 - $ -
Natural Gas $21,709 4,491 MMBtu $4.83
TOTAL ENERGY COSTS $118,359
RECOMMENDED SAVINGS* $40,984 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,183
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$3,860
Cost:
$5,500
- - - - $3,860 766 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,860
766
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$3,615
Cost:
$1,250
- - - - $3,615 717 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,615
717
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,151
Cost:
$1,151
$778 20,516 $373 43 - - - - - - - - - - $778
20,516
kWh
$373
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$867
Cost:
$325
$544 14,361 $323 37 - - - - - - - - - - $544
14,361
kWh
$323
37
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$777
Cost:
-
$777 20,516 - - - - - - - - - - - - $777
20,516
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$668
Cost:
$525
$487 12,896 $181 21 - - - - - - - - - - $487
12,896
kWh
$181
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$5,285
Cost:
$4,500
$(-271) (-7,034) $(-215) (-25) - - $5,871 1,996,800 - - $(-100) - - - $(-271)
(-7,034)
kWh
$(-215)
(-25)
kW-months/year
-
-
MMBtu
$5,871
1,996,800
Tgal
-
-
lb
$(-100)
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,881
Cost:
$500
- - - - - - - - $3,159 140,400 $(-474) - $(-804) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,159
140,400
lb
$(-474)
-
$
$(-804)
-
$
09: 4.452 ELIMINATE SHIFT Savings:
$22,880
Cost:
$2,500
- - - - - - - - - - $22,880 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$22,880
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,984
Cost:
$16,251
$2,315 61,255 $662 76 $7,475 1,483 $5,871 1,996,800 $3,159 140,400 $22,306 - $(-804) - $2,315
61,255
kWh
$662
76
kW-months/year
$7,475
1,483
MMBtu
$5,871
1,996,800
Tgal
$3,159
140,400
lb
$22,306
-
$
$(-804)
-
$
TOTAL IMPLEMENTED Savings:
$30,183
Cost:
$8,476
$1,051 27,843 $481 55 - - $5,871 1,996,800 - - $22,780 - - - $1,051
27,843
kWh
$481
55
kW-months/year
-
-
MMBtu
$5,871
1,996,800
Tgal
-
-
lb
$22,780
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes