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IAC Assessment: BD0127
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IAC Assessment: BD0127
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IAC Center Bradley University
Assessment Year 1999
Principal Product Steel Wheels
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 40,125
Annual Production 80,000 Pieces
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,879 974,209 kWh $0.04
Electricity Demand $37,127 3,079 kW-months/year $12.06
Electricity Fees $486 - $ -
Natural Gas $12,946 3,026 MMBtu $4.28
TOTAL ENERGY COSTS $92,178
RECOMMENDED SAVINGS* $12,494 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,406
Cost:
$1,050
$2,801 74,736 $2,605 216 - - - - - - $2,801
74,736
kWh
$2,605
216
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,974
Cost:
$4,400
- - - - $1,974 630 - - - - -
-
kWh
-
-
kW-months/year
$1,974
630
MMBtu
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,351
Cost:
$500
$700 18,757 $651 54 - - - - - - $700
18,757
kWh
$651
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.1224 REPLACE BOILER Savings:
$839
Cost:
$1,050
$173 4,689 $89 8 $577 164 - - - - $173
4,689
kWh
$89
8
kW-months/year
$577
164
MMBtu
-
-
Tgal
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$726
Cost:
$1,100
$760 20,516 $273 25 $(-307) (-87) - - - - $760
20,516
kWh
$273
25
kW-months/year
$(-307)
(-87)
MMBtu
-
-
Tgal
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$467
Cost:
$600
$220 5,862 $247 21 - - - - - - $220
5,862
kWh
$247
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$292
Cost:
$260
$172 4,689 $120 10 - - - - - - $172
4,689
kWh
$120
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
-
Cost:
$2,000
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
-
Cost:
$6,500
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 3.4151 MINIMIZE WATER USAGE Savings:
$314
Cost:
$1,085
- - - - - - $314 63,700 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$314
63,700
Tgal
-
-
$
11: 2.8112 COMBINE UTILITY METERS Savings:
$1,125
Cost:
$100
- - - - - - - - $1,125 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,125
-
$
TOTAL RECOMMENDED Savings:
$12,494
Cost:
$18,645
$4,826 129,249 $3,985 334 $2,244 707 $314 63,700 $1,125 - $4,826
129,249
kWh
$3,985
334
kW-months/year
$2,244
707
MMBtu
$314
63,700
Tgal
$1,125
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes