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IAC Assessment: BD0128
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IAC Assessment: BD0128
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IAC Center Bradley University
Assessment Year 1999
Principal Product Sand Castings
NAICS n/a
SIC 3339 - Primary Nonferrous Metals, Nec
Sales $5,000,000-$10,000,000
# of Employees 98
Plant Area (Sq.Ft.) 50,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,297 5,951,934 kWh $0.03
Electricity Demand $64,759 6,264 kW-months/year $10.34
Electricity Fees $312 - $ -
Natural Gas $46,847 9,800 MMBtu $4.78
TOTAL ENERGY COSTS $310,319
RECOMMENDED SAVINGS* $59,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ Tgal $ lb $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,490
Cost:
$25,000
$6,128 192,849 $10,362 2,788 - - - - - - $6,128
192,849
kWh
$10,362
2,788
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,012
Cost:
$600
$4,012 127,491 - - - - - - - - $4,012
127,491
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,032
Cost:
-
$2,032 64,478 - - - - - - - - $2,032
64,478
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,539
Cost:
$500
$1,539 48,945 - - - - - - - - $1,539
48,945
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,524
Cost:
$600
$1,524 48,359 - - - - - - - - $1,524
48,359
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,231
Cost:
$750
$1,231 38,980 - - - - - - - - $1,231
38,980
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$11,183
Cost:
$8,000
- - - - - - $11,183 273,000 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$11,183
273,000
lb
-
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$996
Cost:
$1,705
- - - - $996 170,170 - - - - -
-
kWh
-
-
MMBtu
$996
170,170
Tgal
-
-
lb
-
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$12,988
Cost:
$500
- - - - - - - - $12,988 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$12,988
-
$
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$7,800
Cost:
$500
- - - - - - - - $7,800 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$7,800
-
$
TOTAL RECOMMENDED Savings:
$59,795
Cost:
$38,155
$16,466 521,102 $10,362 2,788 $996 170,170 $11,183 273,000 $20,788 - $16,466
521,102
kWh
$10,362
2,788
MMBtu
$996
170,170
Tgal
$11,183
273,000
lb
$20,788
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) One-time Revenue or Avoided Cost