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IAC Assessment: BD0136
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IAC Assessment: BD0136
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IAC Center Bradley University
Assessment Year 1999
Principal Product Vinyl Framed Windows
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 40,000
Annual Production 52,000 Pieces
Production Hrs. Annual 2,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,568 608,148 kWh $0.05
Electricity Demand $5,328 2,187 kW-months/year $2.44
Electricity Fees $6,736 - $ -
Natural Gas $3,571 825 MMBtu $4.33
TOTAL ENERGY COSTS $46,054
RECOMMENDED SAVINGS* $14,176 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$703
Cost:
$500
- - - - $703 180 - - - - -
-
kWh
-
-
kW-months/year
$703
180
MMBtu
-
-
lb
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$564
Cost:
$600
$408 8,792 $156 64 - - - - - - $408
8,792
kWh
$156
64
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$339
Cost:
$300
$273 5,862 $66 27 - - - - - - $273
5,862
kWh
$66
27
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$249
Cost:
$800
$200 4,396 $49 20 - - - - - - $200
4,396
kWh
$49
20
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$200
Cost:
$350
$161 3,517 $39 16 - - - - - - $161
3,517
kWh
$39
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,290
Cost:
$9,000
- - - - - - $2,290 312,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,290
312,000
lb
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,800
Cost:
$7,800
- - - - - - $7,800 28,400 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,800
28,400
lb
-
-
$
08: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$2,031
Cost:
$7,450
- - - - - - - - $2,031 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$2,031
-
$
TOTAL RECOMMENDED Savings:
$14,176
Cost:
$26,800
$1,042 22,567 $310 127 $703 180 $10,090 340,400 $2,031 - $1,042
22,567
kWh
$310
127
kW-months/year
$703
180
MMBtu
$10,090
340,400
lb
$2,031
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes