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IAC Assessment: BD0157
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IAC Assessment: BD0157
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IAC Center Bradley University
Assessment Year 2000
Principal Product Aluminium Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 42,688
Annual Production 2,800,000 Pounds
Production Hrs. Annual 4,680
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,504 3,643,611 kWh $0.06
Electricity Demand $2,639 1,411 kW-months/year $1.87
Electricity Fees $473 - $ -
Natural Gas $74,343 16,391 MMBtu $4.54
TOTAL ENERGY COSTS $281,420
RECOMMENDED SAVINGS* $41,331 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,584
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Product Electricity Usage Natural Gas Primary Product
$ kWh $ MMBtu $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,147
Cost:
$2,325
$2,481 44,842 $666 156 - - $2,481
44,842
kWh
$666
156
MMBtu
-
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$2,952
Cost:
$4,600
$2,952 109,613 - - - - $2,952
109,613
kWh
-
-
MMBtu
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,314
Cost:
$825
$1,314 20,516 - - - - $1,314
20,516
kWh
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$507
Cost:
$1,500
- - $507 119 - - -
-
kWh
$507
119
MMBtu
-
-
$
05: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$19,669
Cost:
$800
- - - - $19,669 - -
-
kWh
-
-
MMBtu
$19,669
-
$
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$9,601
Cost:
$11,200
- - - - $9,601 - -
-
kWh
-
-
MMBtu
$9,601
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$4,141
Cost:
$3,250
- - - - $4,141 - -
-
kWh
-
-
MMBtu
$4,141
-
$
TOTAL RECOMMENDED Savings:
$41,331
Cost:
$24,500
$6,747 174,971 $1,173 275 $33,411 - $6,747
174,971
kWh
$1,173
275
MMBtu
$33,411
-
$
TOTAL IMPLEMENTED Savings:
$30,584
Cost:
$12,825
$1,314 20,516 - - $29,270 - $1,314
20,516
kWh
-
-
MMBtu
$29,270
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Primary Product Electricity Usage Natural Gas Primary Product