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IAC Assessment: BD0158
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IAC Assessment: BD0158
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IAC Center Bradley University
Assessment Year 2000
Principal Product Multi- wall Paper bags
NAICS n/a
SIC 2674 - Bags: Uncoated Paper & Multiwall
Sales $10,000,000-$50,000,000
# of Employees 236
Plant Area (Sq.Ft.) 287,300
Annual Production 64,800,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $252,554 4,442,849 kWh $0.06
Electricity Demand $18,979 7,617 kW-months/year $2.49
Electricity Fees $(-3,295) - $ -
Natural Gas $114,878 27,632 MMBtu $4.16
TOTAL ENERGY COSTS $400,939
RECOMMENDED SAVINGS* $670,278 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $634,329
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Increase in Production Electricity Usage Natural Gas Personnel Changes Administrative Changes Increase in Production
$ kWh $ MMBtu $ $ $ $ $ %
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$17,993
Cost:
$20,000
- - $17,993 4,399 - - - - - - -
-
kWh
$17,993
4,399
MMBtu
-
-
$
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,276
Cost:
$1,650
$4,276 70,340 - - - - - - - - $4,276
70,340
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,929
Cost:
$3,000
- - $1,929 472 - - - - - - -
-
kWh
$1,929
472
MMBtu
-
-
$
-
-
$
-
-
%
04: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$13,680
Cost:
$5,000
- - - - $13,680 - - - - - -
-
kWh
-
-
MMBtu
$13,680
-
$
-
-
$
-
-
%
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$600
Cost:
$240
- - - - - - $600 - - - -
-
kWh
-
-
MMBtu
-
-
$
$600
-
$
-
-
%
06: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$631,800
Cost:
$50,000
- - - - - - - - $631,800 - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
$631,800
-
%
TOTAL RECOMMENDED Savings:
$670,278
Cost:
$79,890
$4,276 70,340 $19,922 4,871 $13,680 - $600 - $631,800 - $4,276
70,340
kWh
$19,922
4,871
MMBtu
$13,680
-
$
$600
-
$
$631,800
-
%
TOTAL IMPLEMENTED Savings:
$634,329
Cost:
$53,240
- - $1,929 472 - - $600 - $631,800 - -
-
kWh
$1,929
472
MMBtu
-
-
$
$600
-
$
$631,800
-
%
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ %
Electricity Usage Natural Gas Personnel Changes Administrative Changes Increase in Production Electricity Usage Natural Gas Personnel Changes Administrative Changes Increase in Production