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IAC Assessment: BD0159
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IAC Assessment: BD0159
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IAC Center Bradley University
Assessment Year 2000
Principal Product Bulk Handling Material
NAICS n/a
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 137,000
Annual Production 4,000,000 Units
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,795 3,500,000 kWh $0.04
Electricity Demand $106,414 9,336 kW-months/year $11.40
Electricity Fees $6,247 - $ -
Natural Gas $19,583 4,282 MMBtu $4.57
TOTAL ENERGY COSTS $265,414
RECOMMENDED SAVINGS* $48,242 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,551
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Wood Water Disposal Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Wood Water Disposal Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,719
Cost:
-
- - - - $2,719 655 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,719
655
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$512
Cost:
$100
$324 8,499 $188 17 - - - - - - - - - - - - $324
8,499
kWh
$188
17
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$414
Cost:
$400
$262 7,034 $152 13 - - - - - - - - - - - - $262
7,034
kWh
$152
13
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$357
Cost:
$120
$223 5,862 $134 12 - - - - - - - - - - - - $223
5,862
kWh
$134
12
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$29,527
Cost:
$42,000
- - - - - - - - - - $29,527 1,750 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$29,527
1,750
gal
-
-
$
-
-
$
06: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$7,564
Cost:
$200
$164 4,396 - - - - - - $6,300 8,607 - - - - $1,100 - $164
4,396
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$6,300
8,607
Tgal
-
-
gal
-
-
$
$1,100
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,652
Cost:
$1,000
- - - - - - $1,652 41 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,652
41
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$4,576
Cost:
$1,500
- - - - - - - - - - - - - - $4,576 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$4,576
-
$
09: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$921
Cost:
-
- - - - - - - - - - - - $921 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
gal
$921
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$48,242
Cost:
$45,320
$973 25,791 $474 42 $2,719 655 $1,652 41 $6,300 8,607 $29,527 1,750 $921 - $5,676 - $973
25,791
kWh
$474
42
kW-months/year
$2,719
655
MMBtu
$1,652
41
MMBtu
$6,300
8,607
Tgal
$29,527
1,750
gal
$921
-
$
$5,676
-
$
TOTAL IMPLEMENTED Savings:
$10,551
Cost:
$1,600
$426 11,430 $152 13 - - $1,652 41 $6,300 8,607 - - $921 - $1,100 - $426
11,430
kWh
$152
13
kW-months/year
-
-
MMBtu
$1,652
41
MMBtu
$6,300
8,607
Tgal
-
-
gal
$921
-
$
$1,100
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Wood Water Disposal Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Wood Water Disposal Other Liquid (non-haz) Administrative Changes One-time Revenue or Avoided Cost