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IAC Assessment: BD0160
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IAC Assessment: BD0160
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IAC Center Bradley University
Assessment Year 2000
Principal Product Telecommunication Products
NAICS n/a
SIC 3679 - Electronic Components, Nec
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 56,750
Annual Production 325,000 Pieces
Production Hrs. Annual 5,460
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $180,349 2,319,461 kWh $0.08
Natural Gas $6,157 1,100 MMBtu $5.60
TOTAL ENERGY COSTS $190,622
RECOMMENDED SAVINGS* $2,355,525 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,339,803
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production
$ kWh $ MMBtu $ lb $ $ $ %
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,409
Cost:
$975
$4,409 56,565 - - - - - - - - $4,409
56,565
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,060
Cost:
$2,500
- - $3,060 134 - - - - - - -
-
kWh
$3,060
134
MMBtu
-
-
lb
-
-
$
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$644
Cost:
$600
$644 8,206 - - - - - - - - $644
8,206
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$466
Cost:
-
$466 5,862 - - - - - - - - $466
5,862
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$600
Cost:
$500
- - - - $600 12,000 - - - - -
-
kWh
-
-
MMBtu
$600
12,000
lb
-
-
$
-
-
%
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$593
Cost:
$1,500
- - - - $593 11,000 - - - - -
-
kWh
-
-
MMBtu
$593
11,000
lb
-
-
$
-
-
%
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$2,334,150
Cost:
$189,000
- - - - - - - - $2,334,150 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$2,334,150
-
%
08: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$6,116
Cost:
$800
- - - - - - $6,116 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$6,116
-
$
-
-
%
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$5,487
Cost:
$10,100
- - - - - - $5,487 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$5,487
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$2,355,525
Cost:
$205,975
$5,519 70,633 $3,060 134 $1,193 23,000 $11,603 - $2,334,150 - $5,519
70,633
kWh
$3,060
134
MMBtu
$1,193
23,000
lb
$11,603
-
$
$2,334,150
-
%
TOTAL IMPLEMENTED Savings:
$2,339,803
Cost:
$191,075
$5,053 64,771 - - $600 12,000 - - $2,334,150 - $5,053
64,771
kWh
-
-
MMBtu
$600
12,000
lb
-
-
$
$2,334,150
-
%
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ %
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Increase in Production