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IAC Assessment: BD0163
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IAC Assessment: BD0163
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IAC Center Bradley University
Assessment Year 2000
Principal Product Sodium Gluconate
NAICS n/a
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 43
Plant Area (Sq.Ft.) 185,400
Annual Production 30,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $212,429 7,041,032 kWh $0.03
Electricity Demand $119,620 8,202 kW-months/year $14.58
Electricity Fees $13,183 - $ -
Natural Gas $373,388 121,054 MMBtu $3.08
TOTAL ENERGY COSTS $850,319
RECOMMENDED SAVINGS* $48,954 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,825
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,931
Cost:
$10,000
- - - - $13,931 4,913 - - - - -
-
kWh
-
-
kW-months/year
$13,931
4,913
MMBtu
-
-
lb
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,099
Cost:
$5,000
- - - - $9,099 3,150 - - - - -
-
kWh
-
-
kW-months/year
$9,099
3,150
MMBtu
-
-
lb
-
-
$
03: 2.1222 INSTALL TURBULATORS Savings:
$8,505
Cost:
$1,000
- - - - $8,505 2,944 - - - - -
-
kWh
-
-
kW-months/year
$8,505
2,944
MMBtu
-
-
lb
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$8,256
Cost:
$8,000
$4,970 164,713 $3,286 225 - - - - - - $4,970
164,713
kWh
$3,286
225
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,058
Cost:
$8,000
- - - - - - $2,058 19 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,058
19
lb
-
-
$
06: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$280
Cost:
$600
- - - - - - $280 300 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$280
300
lb
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$6,825
Cost:
$20,000
- - - - - - - - $6,825 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$6,825
-
$
TOTAL RECOMMENDED Savings:
$48,954
Cost:
$52,600
$4,970 164,713 $3,286 225 $31,535 11,007 $2,338 319 $6,825 - $4,970
164,713
kWh
$3,286
225
kW-months/year
$31,535
11,007
MMBtu
$2,338
319
lb
$6,825
-
$
TOTAL IMPLEMENTED Savings:
$6,825
Cost:
$20,000
- - - - - - - - $6,825 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$6,825
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Administrative Changes