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IAC Assessment: BD0166
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IAC Assessment: BD0166
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IAC Center Bradley University
Assessment Year 2000
Principal Product Specialty Chemicals
NAICS n/a
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 90
Plant Area (Sq.Ft.) 135,000
Annual Production 210,500,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $314,854 10,930,539 kWh $0.03
Electricity Demand $163,076 17,471 kW-months/year $9.33
Electricity Fees $(-3,678) - $ -
Natural Gas $40,337 8,664 MMBtu $4.66
TOTAL ENERGY COSTS $739,735
RECOMMENDED SAVINGS* $430,788 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,989
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Primary Product Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ %
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,357
Cost:
$2,000
$1,695 63,013 $662 86 - - - - - - - - - - $1,695
63,013
kWh
$662
86
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,182
Cost:
$2,700
$1,192 41,325 $990 106 - - - - - - - - - - $1,192
41,325
kWh
$990
106
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,263
Cost:
-
$875 30,481 $388 42 - - - - - - - - - - $875
30,481
kWh
$388
42
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$823
Cost:
$500
$569 19,637 $254 27 - - - - - - - - - - $569
19,637
kWh
$254
27
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$594
Cost:
$1,000
$411 14,361 $183 20 - - - - - - - - - - $411
14,361
kWh
$183
20
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$380,939
Cost:
$600,000
- - - - - - $380,939 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$380,939
-
$
-
-
$
-
-
$
-
-
%
07: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$33,228
Cost:
$35,000
- - - - - - - - - - - - $33,228 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
$33,228
-
%
08: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$6,646
Cost:
$2,000
- - - - - - - - - - $6,646 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
$6,646
-
$
-
-
%
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,759
Cost:
$6,500
- - - - $1,759 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,759
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
10: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$997
Cost:
$600
- - - - - - - - $997 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$997
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$430,788
Cost:
$650,300
$4,742 168,817 $2,477 281 $1,759 - $380,939 - $997 - $6,646 - $33,228 - $4,742
168,817
kWh
$2,477
281
kW-months/year
$1,759
-
lb
$380,939
-
$
$997
-
$
$6,646
-
$
$33,228
-
%
TOTAL IMPLEMENTED Savings:
$38,989
Cost:
$45,300
$1,761 60,962 $1,244 133 $1,759 - - - $997 - - - $33,228 - $1,761
60,962
kWh
$1,244
133
kW-months/year
$1,759
-
lb
-
-
$
$997
-
$
-
-
$
$33,228
-
%
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Primary Product Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Primary Product Increase in Production