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IAC Assessment: BD0217
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IAC Assessment: BD0217
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IAC Center Bradley University
Assessment Year 2002
Principal Product Modular Homes
NAICS n/a
SIC 3219 -
Sales $5,000,000-$10,000,000
# of Employees 66
Plant Area (Sq.Ft.) 54,000
Annual Production 250 Pieces
Production Hrs. Annual 2,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,275 333,853 kWh $0.07
Electricity Demand $3,668 1,465 kW-months/year $2.50
Natural Gas $17,155 17,050 MMBtu $1.01
TOTAL ENERGY COSTS $45,683
RECOMMENDED SAVINGS* $20,131 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,929
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$3,511
Cost:
$8,000
- - - - $3,511 347 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,511
347
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,250
Cost:
$1,500
- - - - $1,250 123 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,250
123
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$452
Cost:
$1,000
- - $370 63 - - - - $33 - $49 - - - -
-
kWh
$370
63
kW-months/year
-
-
MMBtu
-
-
Tgal
$33
-
$
$49
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$345
Cost:
$700
$251 22 $94 37 - - - - - - - - - - $251
22
kWh
$94
37
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$104
Cost:
-
$76 7 $28 11 - - - - - - - - - - $76
7
kWh
$28
11
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$334
Cost:
$200
- - - - - - $334 36,400 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$334
36,400
Tgal
-
-
$
-
-
$
-
-
$
07: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$7,522
Cost:
$2,000
- - - - - - - - - - $7,522 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$7,522
-
$
-
-
$
08: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$3,668
Cost:
$4,000
- - $3,668 1,465 - - - - - - - - - - -
-
kWh
$3,668
1,465
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$2,945
Cost:
$2,495
- - - - - - - - - - - - $2,945 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$2,945
-
$
TOTAL RECOMMENDED Savings:
$20,131
Cost:
$19,895
$327 29 $4,160 1,576 $4,761 470 $334 36,400 $33 - $7,571 - $2,945 - $327
29
kWh
$4,160
1,576
kW-months/year
$4,761
470
MMBtu
$334
36,400
Tgal
$33
-
$
$7,571
-
$
$2,945
-
$
TOTAL IMPLEMENTED Savings:
$1,929
Cost:
$2,400
$251 22 $94 37 $1,250 123 $334 36,400 - - - - - - $251
22
kWh
$94
37
kW-months/year
$1,250
123
MMBtu
$334
36,400
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost