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IAC Assessment: BD0227
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IAC Assessment: BD0227
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IAC Center Bradley University
Assessment Year 2003
Principal Product Gray and Ductile Iron Casting Molds
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 100,000
Annual Production 5,000 Tons
Production Hrs. Annual 8,568
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,542 3,322,364 kWh $0.05
Electricity Demand $114,489 11,796 kW-months/year $9.71
Electricity Fees $3,175 - $ -
Natural Gas $19,035 3,215 MMBtu $5.92
TOTAL ENERGY COSTS $352,727
RECOMMENDED SAVINGS* $82,140 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,852
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,980
Cost:
$3,000
$6,227 128,921 $1,753 181 - - - - - - - - $6,227
128,921
kWh
$1,753
181
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,495
Cost:
-
$5,028 107,829 $1,467 151 - - - - - - - - $5,028
107,829
kWh
$1,467
151
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,490
Cost:
$7,000
- - - - $4,490 835 - - - - - - -
-
kWh
-
-
kW-months/year
$4,490
835
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,617
Cost:
$450
$2,104 43,550 $513 53 - - - - - - - - $2,104
43,550
kWh
$513
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$31,410
Cost:
$7,500
- - - - - - $31,410 1,922,659 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$31,410
1,922,659
Tgal
-
-
$
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$17,898
Cost:
-
- - - - - - $7,460 982,872 $10,438 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,460
982,872
Tgal
$10,438
-
$
-
-
$
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$11,250
Cost:
$1,000
- - - - - - - - - - $11,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$11,250
-
$
TOTAL RECOMMENDED Savings:
$82,140
Cost:
$18,950
$13,359 280,300 $3,733 385 $4,490 835 $38,870 2,905,531 $10,438 - $11,250 - $13,359
280,300
kWh
$3,733
385
kW-months/year
$4,490
835
MMBtu
$38,870
2,905,531
Tgal
$10,438
-
$
$11,250
-
$
TOTAL IMPLEMENTED Savings:
$24,852
Cost:
$8,450
$7,132 151,379 $1,980 204 $4,490 835 - - - - $11,250 - $7,132
151,379
kWh
$1,980
204
kW-months/year
$4,490
835
MMBtu
-
-
Tgal
-
-
$
$11,250
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost