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IAC Assessment: BD0336
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IAC Assessment: BD0336
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IAC Center Bradley University
Assessment Year 2008
Principal Product Animal feeds
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales <$500,000
# of Employees 15
Plant Area (Sq.Ft.) 36,000
Annual Production 20,000 Tons
Production Hrs. Annual 2,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,011 652,202 kWh $0.12
Electricity Demand $6,892 1,525 kW-months/year $4.52
Natural Gas $30,266 3,677 MMBtu $8.23
TOTAL ENERGY COSTS $116,169
RECOMMENDED SAVINGS* $7,106 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $558
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$106
Cost:
$151
- - - - $106 15 - - - - - - -
-
kWh
-
-
kW-months/year
$106
15
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$226
Cost:
$2
$172 2,599 $54 12 - - - - - - - - $172
2,599
kWh
$54
12
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$95
Cost:
$151
$72 1,086 $23 5 - - - - - - - - $72
1,086
kWh
$23
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$948
Cost:
$1,001
- - - - $948 136 - - - - - - -
-
kWh
-
-
kW-months/year
$948
136
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,096
Cost:
$2,501
- - - - $1,096 157 - - - - - - -
-
kWh
-
-
kW-months/year
$1,096
157
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.1222 INSTALL TURBULATORS Savings:
$2,117
Cost:
$2,501
- - - - $2,117 303 - - - - - - -
-
kWh
-
-
kW-months/year
$2,117
303
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$558
Cost:
$151
$244 3,680 $249 55 - - - - $26 - $39 - $244
3,680
kWh
$249
55
kW-months/year
-
-
MMBtu
-
-
lb
$26
-
$
$39
-
$
08: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,960
Cost:
$2
- - - - - - $1,960 1 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,960
1
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$7,106
Cost:
$6,460
$488 7,365 $326 72 $4,267 611 $1,960 1 $26 - $39 - $488
7,365
kWh
$326
72
kW-months/year
$4,267
611
MMBtu
$1,960
1
lb
$26
-
$
$39
-
$
TOTAL IMPLEMENTED Savings:
$558
Cost:
$151
$244 3,680 $249 55 - - - - $26 - $39 - $244
3,680
kWh
$249
55
kW-months/year
-
-
MMBtu
-
-
lb
$26
-
$
$39
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material