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IAC Assessment: BD0408
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IAC Assessment: BD0408
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IAC Center Bradley University
Assessment Year 2012
Principal Product Fuel and hydraulic spin-on filters
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 103
Plant Area (Sq.Ft.) 61,500
Annual Production 2,500,000 Pieces
Production Hrs. Annual 2,704
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $108,113 1,646,525 kWh $0.07
Electricity Demand $36,344 6,999 kW-months/year $5.19
Electricity Fees $8,966 - $ -
Natural Gas $54,938 7,550 MMBtu $7.28
TOTAL ENERGY COSTS $208,361
RECOMMENDED SAVINGS* $47,001 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,688
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$23,702
Cost:
$57,000
$27,366 416,520 $9,977 1,922 $(-13,641) (-2,165) - - $27,366
416,520
kWh
$9,977
1,922
kW-months/year
$(-13,641)
(-2,165)
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$15,937
Cost:
$1,500
$11,679 177,764 $4,258 821 - - - - $11,679
177,764
kWh
$4,258
821
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,611
Cost:
$50
$3,445 52,433 $1,166 225 - - - - $3,445
52,433
kWh
$1,166
225
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,622
Cost:
$4,000
- - - - $1,622 223 - - -
-
kWh
-
-
kW-months/year
$1,622
223
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$154
Cost:
$20
$124 1,331 $30 6 - - - - $124
1,331
kWh
$30
6
kW-months/year
-
-
MMBtu
-
-
$
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$975
Cost:
$400
- - - - - - $975 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$975
-
$
TOTAL RECOMMENDED Savings:
$47,001
Cost:
$62,970
$42,614 648,048 $15,431 2,974 $(-12,019) (-1,942) $975 - $42,614
648,048
kWh
$15,431
2,974
kW-months/year
$(-12,019)
(-1,942)
MMBtu
$975
-
$
TOTAL IMPLEMENTED Savings:
$18,688
Cost:
$5,920
$11,803 179,095 $4,288 827 $1,622 223 $975 - $11,803
179,095
kWh
$4,288
827
kW-months/year
$1,622
223
MMBtu
$975
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material