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IAC Assessment: CI0021
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IAC Assessment: CI0021
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of California, Irvine
Assessment Year 2023
Principal Product Plastic Pipes, Valves and Fittings
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $100,000,000-$500,000,000
# of Employees 120
Plant Area (Sq.Ft.) 110,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,500
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,846 661,183 kWh $0.13
Electricity Demand $87,807 4,877 kW-months/year $18.00
Natural Gas $4,025 221 MMBtu $18.21
TOTAL ENERGY COSTS $177,761
RECOMMENDED SAVINGS* $46,627 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$13,010
Cost:
$43,210
$13,010 49,056 - - $13,010
49,056
kWh
-
-
kW-months/year
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,578
Cost:
$2,500
$5,743 44,760 $4,835 269 $5,743
44,760
kWh
$4,835
269
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,619
Cost:
$300
$4,671 36,405 $2,948 164 $4,671
36,405
kWh
$2,948
164
kW-months/year
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,563
Cost:
$3,850
$3,321 25,884 $1,242 69 $3,321
25,884
kWh
$1,242
69
kW-months/year
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,983
Cost:
$2,500
$2,075 16,171 $1,908 106 $2,075
16,171
kWh
$1,908
106
kW-months/year
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,548
Cost:
-
$3,548 27,652 - - $3,548
27,652
kWh
-
-
kW-months/year
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,177
Cost:
$2,500
$1,700 13,248 $477 27 $1,700
13,248
kWh
$477
27
kW-months/year
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,149
Cost:
$500
$1,149 8,952 - - $1,149
8,952
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$46,627
Cost:
$55,360
$35,217 222,128 $11,410 634 $35,217
222,128
kWh
$11,410
634
kW-months/year
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand