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IAC Assessment: CO0073
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IAC Assessment: CO0073
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IAC Center Colorado State University
Assessment Year 1986
Principal Product BULK AND PACKAGED FLOUR
NAICS n/a
SIC 2041 - Flour And Other Grain Mill Products
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 0
Annual Production 1,800 Tons
Production Hrs. Annual 7,488
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $778,498 16,123,974 kWh $0.05
Natural Gas $45,593 9,532 MMBtu $4.78
TOTAL ENERGY COSTS $824,091
RECOMMENDED SAVINGS* $87,763 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,882
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$30,451
Cost:
-
$30,451 630,715 - - - - $30,451
630,715
kWh
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$20,376
Cost:
$21,600
$20,376 422,040 - - - - $20,376
422,040
kWh
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,180
Cost:
$3,000
$(-910) (-19,050) $16,090 3,366 - - $(-910)
(-19,050)
kWh
$16,090
3,366
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,061
Cost:
$200
$7,061 146,249 - - - - $7,061
146,249
kWh
-
-
MMBtu
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$3,212
Cost:
$800
- - $3,212 672 - - -
-
kWh
$3,212
672
MMBtu
-
-
$
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,876
Cost:
$4
$453 9,379 $2,423 507 - - $453
9,379
kWh
$2,423
507
MMBtu
-
-
$
07: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,505
Cost:
$600
$2,505 - - - - - $2,505
-
kWh
-
-
MMBtu
-
-
$
08: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,183
Cost:
-
- - - - $1,183 - -
-
kWh
-
-
MMBtu
$1,183
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$999
Cost:
$300
- - $999 209 - - -
-
kWh
$999
209
MMBtu
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$382
Cost:
$50
$382 7,913 - - - - $382
7,913
kWh
-
-
MMBtu
-
-
$
11: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,538
Cost:
$1,879
$3,538 73,271 - - - - $3,538
73,271
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$87,763
Cost:
$28,433
$63,856 1,270,517 $22,724 4,754 $1,183 - $63,856
1,270,517
kWh
$22,724
4,754
MMBtu
$1,183
-
$
TOTAL IMPLEMENTED Savings:
$64,882
Cost:
$6,233
$40,975 848,477 $22,724 4,754 $1,183 - $40,975
848,477
kWh
$22,724
4,754
MMBtu
$1,183
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes