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IAC Assessment: CO0079
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IAC Assessment: CO0079
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IAC Center Colorado State University
Assessment Year 1986
Principal Product PORTLAND CEMENT
NAICS n/a
SIC 3241 - Cement, Hydraulic
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 0
Annual Production 500,000 Tons
Production Hrs. Annual 8,736
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,928,654 68,867,234 kWh $0.04
Natural Gas $1,433,667 344,696 MMBtu $4.16
Coal $2,336,000 2,029,400 MMBtu $1.15
TOTAL ENERGY COSTS $6,698,321
RECOMMENDED SAVINGS* $1,378,290 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $127,486
#|Description Savings
Cost
Status Electricity Usage Natural Gas Coal Electricity Usage Natural Gas Coal
$ kWh $ MMBtu $ MMBtu
01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$1,207,312
Cost:
$5,000,000
$1,315,044 43,800,118 - - $(-107,732) (-80,397) $1,315,044
43,800,118
kWh
-
-
MMBtu
$(-107,732)
(-80,397)
MMBtu
02: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$56,931
Cost:
-
$56,931 1,339,097 - - - - $56,931
1,339,097
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$43,492
Cost:
$37,500
- - - - $43,492 32,457 -
-
kWh
-
-
MMBtu
$43,492
32,457
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$26,207
Cost:
$7,000
$26,207 616,354 - - - - $26,207
616,354
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$13,012
Cost:
$12,000
$13,012 305,979 - - - - $13,012
305,979
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,423
Cost:
$46
$754 17,878 $2,669 1,043 - - $754
17,878
kWh
$2,669
1,043
MMBtu
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,097
Cost:
$3,098
$25,097 590,270 - - - - $25,097
590,270
kWh
-
-
MMBtu
-
-
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,816
Cost:
$1,000
- - $2,816 1,100 - - -
-
kWh
$2,816
1,100
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$1,378,290
Cost:
$5,060,644
$1,437,045 46,669,696 $5,485 2,143 $(-64,240) (-47,940) $1,437,045
46,669,696
kWh
$5,485
2,143
MMBtu
$(-64,240)
(-47,940)
MMBtu
TOTAL IMPLEMENTED Savings:
$127,486
Cost:
$23,144
$122,001 2,869,578 $5,485 2,143 - - $122,001
2,869,578
kWh
$5,485
2,143
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Coal Electricity Usage Natural Gas Coal