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IAC Assessment: CO0115
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IAC Assessment: CO0115
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IAC Center Colorado State University
Assessment Year 1988
Principal Product GRANULATED SUGAR, FEED
NAICS n/a
SIC 2063 - Beet Sugar
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 0
Annual Production 90,000,000 Pounds
Production Hrs. Annual 3,600
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $269,904 6,563,892 kWh $0.04
Natural Gas $30,748 9,980 MMBtu $3.08
Coal $1,216,734 1,041,877 MMBtu $1.17
TOTAL ENERGY COSTS $1,517,386
RECOMMENDED SAVINGS* $188,260 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,469
#|Description Savings
Cost
Status Electricity Usage Coal Electricity Usage Coal
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$34,100
Cost:
$7,000
- - $34,100 31,258 -
-
kWh
$34,100
31,258
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$112,791
Cost:
$80,000
- - $112,791 103,478 -
-
kWh
$112,791
103,478
MMBtu
03: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$23,377
Cost:
$5,000
- - $23,377 21,447 -
-
kWh
$23,377
21,447
MMBtu
04: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$3,914
Cost:
$2,000
- - $3,914 3,591 -
-
kWh
$3,914
3,591
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,410
Cost:
$10,670
- - $4,410 4,046 -
-
kWh
$4,410
4,046
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,111
Cost:
-
$2,892 70,340 $219 201 $2,892
70,340
kWh
$219
201
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,557
Cost:
$38,200
$6,097 148,300 $460 422 $6,097
148,300
kWh
$460
422
MMBtu
TOTAL RECOMMENDED Savings:
$188,260
Cost:
$142,870
$8,989 218,640 $179,271 164,443 $8,989
218,640
kWh
$179,271
164,443
MMBtu
TOTAL IMPLEMENTED Savings:
$75,469
Cost:
$62,870
$8,989 218,640 $66,480 60,965 $8,989
218,640
kWh
$66,480
60,965
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Coal Electricity Usage Coal