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IAC Assessment: CO0318
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IAC Assessment: CO0318
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IAC Center Colorado State University
Assessment Year 1994
Principal Product metal water control gates
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 110,000
Annual Production 4,300,600 Pounds
Production Hrs. Annual 2,210
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $95,710 1,450,469 kWh $0.07
Natural Gas $33,900 8,648 MMBtu $3.92
TOTAL ENERGY COSTS $129,610
RECOMMENDED SAVINGS* $43,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,070
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (haz) Gaseous Waste Electricity Usage Natural Gas Solid Waste (haz) Gaseous Waste
$ kWh $ MMBtu $ lb $ lb
01: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$27,620
Cost:
$15,000
- - - - $27,620 11,200 - - -
-
kWh
-
-
MMBtu
$27,620
11,200
lb
-
-
lb
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,830
Cost:
$7,860
$(-870) (-13,189) $7,700 1,964 - - - - $(-870)
(-13,189)
kWh
$7,700
1,964
MMBtu
-
-
lb
-
-
lb
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$820
Cost:
$820
- - $820 632 - - - - -
-
kWh
$820
632
MMBtu
-
-
lb
-
-
lb
04: 3.8125 REMOVE ROLLERS FROM THE MACHINES AND CLEAN IN A CLOSED SOLVENT CLEANER Savings:
$2,210
Cost:
$1,750
- - - - - - $2,210 4,530 -
-
kWh
-
-
MMBtu
-
-
lb
$2,210
4,530
lb
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,590
Cost:
$2,260
$1,590 24,033 - - - - - - $1,590
24,033
kWh
-
-
MMBtu
-
-
lb
-
-
lb
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,580
Cost:
$3,000
$1,580 24,033 - - - - - - $1,580
24,033
kWh
-
-
MMBtu
-
-
lb
-
-
lb
07: 3.2124 CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS Savings:
$1,310
Cost:
$1,300
- - - - - - $1,310 230 -
-
kWh
-
-
MMBtu
-
-
lb
$1,310
230
lb
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$880
Cost:
$370
$880 13,482 - - - - - - $880
13,482
kWh
-
-
MMBtu
-
-
lb
-
-
lb
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$560
Cost:
$960
$560 8,499 - - - - - - $560
8,499
kWh
-
-
MMBtu
-
-
lb
-
-
lb
TOTAL RECOMMENDED Savings:
$43,400
Cost:
$33,320
$3,740 56,858 $8,520 2,596 $27,620 11,200 $3,520 4,760 $3,740
56,858
kWh
$8,520
2,596
MMBtu
$27,620
11,200
lb
$3,520
4,760
lb
TOTAL IMPLEMENTED Savings:
$12,070
Cost:
$13,200
$2,160 32,825 $7,700 1,964 - - $2,210 4,530 $2,160
32,825
kWh
$7,700
1,964
MMBtu
-
-
lb
$2,210
4,530
lb
Savings
Cost
$ kWh $ MMBtu $ lb $ lb
Electricity Usage Natural Gas Solid Waste (haz) Gaseous Waste Electricity Usage Natural Gas Solid Waste (haz) Gaseous Waste