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IAC Assessment: CO0385
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IAC Assessment: CO0385
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IAC Center Colorado State University
Assessment Year 1997
Principal Product aerial manlifts
NAICS n/a
SIC 3531 - Construction Machinery
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 180,000
Annual Production 2,000 Pieces
Production Hrs. Annual 6,864
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,408 5,593,787 kWh $0.02
Electricity Demand $170,663 12,751 kW-months/year $13.38
Electricity Fees $157 - $ -
Natural Gas $135,021 43,681 MMBtu $3.09
TOTAL ENERGY COSTS $470,789
RECOMMENDED SAVINGS* $133,537 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $124,887
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $ $ Tgal
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,360
Cost:
$6,100
$1,140 63,892 $5,220 368 - - - - - - - - - - - - $1,140
63,892
kWh
$5,220
368
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
02: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$2,510
Cost:
$400
- - - - $2,510 846 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,510
846
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,180
Cost:
$320
$490 27,257 $690 49 - - - - - - - - - - - - $490
27,257
kWh
$690
49
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$197
Cost:
$322
$73 4,103 $124 9 - - - - - - - - - - - - $73
4,103
kWh
$124
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
05: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$6,410
Cost:
$13,700
- - - - - - $2,260 3,060 - - $2,640 - $1,510 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,260
3,060
gal
-
-
gal
$2,640
-
$
$1,510
-
$
-
-
Tgal
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$2,370
Cost:
$420
- - - - - - - - - - - - - - $2,370 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
$
$2,370
-
Tgal
07: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$105,860
Cost:
$99,400
- - - - $(-4,880) (-1,645) - - $3,250 260 $7,280 - $100,210 - - - -
-
kWh
-
-
kW-months/year
$(-4,880)
(-1,645)
MMBtu
-
-
gal
$3,250
260
gal
$7,280
-
$
$100,210
-
$
-
-
Tgal
08: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$8,650
Cost:
$10,000
- - - - - - - - $4,370 360 $4,280 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$4,370
360
gal
$4,280
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$133,537
Cost:
$130,662
$1,703 95,252 $6,034 426 $(-2,370) (-799) $2,260 3,060 $7,620 620 $14,200 - $101,720 - $2,370 - $1,703
95,252
kWh
$6,034
426
kW-months/year
$(-2,370)
(-799)
MMBtu
$2,260
3,060
gal
$7,620
620
gal
$14,200
-
$
$101,720
-
$
$2,370
-
Tgal
TOTAL IMPLEMENTED Savings:
$124,887
Cost:
$120,662
$1,703 95,252 $6,034 426 $(-2,370) (-799) $2,260 3,060 $3,250 260 $9,920 - $101,720 - $2,370 - $1,703
95,252
kWh
$6,034
426
kW-months/year
$(-2,370)
(-799)
MMBtu
$2,260
3,060
gal
$3,250
260
gal
$9,920
-
$
$101,720
-
$
$2,370
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Ancillary Material Cost Water Consumption