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IAC Assessment: CO0393
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IAC Assessment: CO0393
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IAC Center Colorado State University
Assessment Year 1997
Principal Product electronic controls for gas appliances
NAICS n/a
SIC 3822 - Environmental Controls
Sales $5,000,000-$10,000,000
# of Employees 55
Plant Area (Sq.Ft.) 22,000
Annual Production 260,000 Pieces
Production Hrs. Annual 2,990
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $13,595 476,846 kWh $0.03
Electricity Demand $12,189 1,436 kW-months/year $8.49
Electricity Fees $120 - $ -
Natural Gas $4,672 1,224 MMBtu $3.82
TOTAL ENERGY COSTS $31,556
RECOMMENDED SAVINGS* $329,678 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $329,388
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ %
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$4,000
Cost:
$1,170
$1,500 52,462 - - $2,500 617 - - - - - - - - - - - - $1,500
52,462
kWh
-
-
kW-months/year
$2,500
617
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,200
Cost:
$240
$550 19,343 $650 77 - - - - - - - - - - - - - - $550
19,343
kWh
$650
77
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$358
Cost:
$403
$230 8,206 $128 31 - - - - - - - - - - - - - - $230
8,206
kWh
$128
31
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$290
Cost:
$420
$130 4,689 $160 18 - - - - - - - - - - - - - - $130
4,689
kWh
$160
18
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
05: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$201,090
Cost:
$3,970
$490 17,292 - - - - $140 40 - - $5,460 - - - - - $195,000 - $490
17,292
kWh
-
-
kW-months/year
-
-
MMBtu
$140
40
gal
-
-
lb
$5,460
-
$
-
-
$
-
-
$
$195,000
-
%
06: 3.8121 COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES Savings:
$9,120
Cost:
$10,000
- - - - - - $840 330 - - - - $8,280 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$840
330
gal
-
-
lb
-
-
$
$8,280
-
$
-
-
$
-
-
%
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$400
Cost:
-
- - - - - - - - $400 130 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$400
130
lb
-
-
$
-
-
$
-
-
$
-
-
%
08: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$113,220
Cost:
$25,000
$(-1,780) (-62,427) - - - - - - - - $(-80,000) - - - $195,000 - - - $(-1,780)
(-62,427)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-80,000)
-
$
-
-
$
$195,000
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$329,678
Cost:
$41,203
$1,120 39,565 $938 126 $2,500 617 $980 370 $400 130 $(-74,540) - $8,280 - $195,000 - $195,000 - $1,120
39,565
kWh
$938
126
kW-months/year
$2,500
617
MMBtu
$980
370
gal
$400
130
lb
$(-74,540)
-
$
$8,280
-
$
$195,000
-
$
$195,000
-
%
TOTAL IMPLEMENTED Savings:
$329,388
Cost:
$40,783
$990 34,876 $778 108 $2,500 617 $980 370 $400 130 $(-74,540) - $8,280 - $195,000 - $195,000 - $990
34,876
kWh
$778
108
kW-months/year
$2,500
617
MMBtu
$980
370
gal
$400
130
lb
$(-74,540)
-
$
$8,280
-
$
$195,000
-
$
$195,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product Increase in Production