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IAC Assessment: CO0435
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IAC Assessment: CO0435
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IAC Center Colorado State University
Assessment Year 1999
Principal Product injection molded plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 53
Plant Area (Sq.Ft.) 17,400
Annual Production 3,500,000 Pieces
Production Hrs. Annual 6,240
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $15,000 897,421 kWh $0.02
Electricity Demand $29,785 3,858 kW-months/year $7.72
Electricity Fees $660 - $ -
Natural Gas $3,987 876 MMBtu $4.55
TOTAL ENERGY COSTS $52,575
RECOMMENDED SAVINGS* $22,270 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,270
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,870
Cost:
$14,850
$1,950 118,992 $2,920 366 - - - - - - - - $1,950
118,992
kWh
$2,920
366
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,380
Cost:
$2,000
- - $1,380 156 - - - - - - - - -
-
kWh
$1,380
156
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$570
Cost:
$710
$80 4,982 $580 72 $(-90) (-21) - - - - - - $80
4,982
kWh
$580
72
kW-months/year
$(-90)
(-21)
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$370
Cost:
$500
$160 9,672 $210 27 - - - - - - - - $160
9,672
kWh
$210
27
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$310
Cost:
$100
- - - - $310 73 - - - - - - -
-
kWh
-
-
kW-months/year
$310
73
MMBtu
-
-
lb
-
-
$
-
-
%
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$210
Cost:
$134
- - - - - - $280 96 $(-70) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$280
96
lb
$(-70)
-
$
-
-
%
07: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$10,920
Cost:
-
- - - - - - - - - - $10,920 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$10,920
-
%
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$3,640
Cost:
$8,000
- - - - - - - - - - $3,640 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$3,640
-
%
TOTAL RECOMMENDED Savings:
$22,270
Cost:
$26,294
$2,190 133,646 $5,090 621 $220 52 $280 96 $(-70) - $14,560 - $2,190
133,646
kWh
$5,090
621
kW-months/year
$220
52
MMBtu
$280
96
lb
$(-70)
-
$
$14,560
-
%
TOTAL IMPLEMENTED Savings:
$2,270
Cost:
$2,734
$160 9,672 $1,590 183 $310 73 $280 96 $(-70) - - - $160
9,672
kWh
$1,590
183
kW-months/year
$310
73
MMBtu
$280
96
lb
$(-70)
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Increase in Production