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IAC Assessment: CO0438
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IAC Assessment: CO0438
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IAC Center Colorado State University
Assessment Year 1999
Principal Product thermoformed plastic parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 33,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,506 1,360,492 kWh $0.02
Electricity Demand $85,618 6,645 kW-months/year $12.88
Electricity Fees $780 - $ -
Natural Gas $8,929 2,058 MMBtu $4.34
TOTAL ENERGY COSTS $126,601
RECOMMENDED SAVINGS* $354,558 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,150
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ lb $ lb $ $ $ $ $ $ $ %
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,090
Cost:
$100
$1,130 66,823 $2,520 193 - - - - $(-1,560) - - - - - - - $1,130
66,823
kWh
$2,520
193
kW-months/year
-
-
lb
-
-
lb
$(-1,560)
-
$
-
-
$
-
-
$
-
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$60
Cost:
$482
$70 3,810 $160 12 - - - - - - $(-170) - - - - - $70
3,810
kWh
$160
12
kW-months/year
-
-
lb
-
-
lb
-
-
$
$(-170)
-
$
-
-
$
-
-
%
03: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$388
Cost:
-
- - - - - - $460 118 - - $(-72) - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$460
118
lb
-
-
$
$(-72)
-
$
-
-
$
-
-
%
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$260
Cost:
-
- - - - $260 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$260
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$330,000
Cost:
$740,000
- - - - - - - - $(-150,000) - - - - - $480,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
lb
$(-150,000)
-
$
-
-
$
-
-
$
$480,000
-
%
06: 4.311 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$21,760
Cost:
$20,000
- - - - - - - - - - - - $21,760 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
lb
-
-
$
-
-
$
$21,760
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$354,558
Cost:
$760,582
$1,200 70,633 $2,680 205 $260 - $460 118 $(-151,560) - $(-242) - $21,760 - $480,000 - $1,200
70,633
kWh
$2,680
205
kW-months/year
$260
-
lb
$460
118
lb
$(-151,560)
-
$
$(-242)
-
$
$21,760
-
$
$480,000
-
%
TOTAL IMPLEMENTED Savings:
$2,150
Cost:
$582
$1,200 70,633 $2,680 205 - - - - $(-1,560) - $(-170) - - - - - $1,200
70,633
kWh
$2,680
205
kW-months/year
-
-
lb
-
-
lb
$(-1,560)
-
$
$(-170)
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ lb $ lb $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product Increase in Production Electricity Usage Electricity Demand Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Primary Product Increase in Production