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IAC Assessment: CO0459
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IAC Assessment: CO0459
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IAC Center Colorado State University
Assessment Year 2000
Principal Product fuser rollers and parts
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 52,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 8,112
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,748 4,611,665 kWh $0.03
Electricity Demand $73,431 18,213 kW-months/year $4.03
Electricity Fees $4,380 - $ -
Natural Gas $12,615 3,022 MMBtu $4.17
TOTAL ENERGY COSTS $106,269
RECOMMENDED SAVINGS* $34,680 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,670
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $ $ Tgal
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,950
Cost:
$660
$7,950 355,217 - - - - - - - - - - - - - - $7,950
355,217
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$6,550
Cost:
$7,500
- - $6,550 900 - - - - - - - - - - - - -
-
kWh
$6,550
900
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,420
Cost:
$15,880
- - $6,420 890 - - - - - - - - - - - - -
-
kWh
$6,420
890
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,670
Cost:
$1,130
$2,530 78,839 $1,140 157 - - - - - - - - - - - - $2,530
78,839
kWh
$1,140
157
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,650
Cost:
$2,070
$2,530 82,356 $900 122 - - - - - - $(-780) - - - - - $2,530
82,356
kWh
$900
122
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
$(-780)
-
$
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$440
Cost:
$560
$340 10,551 $100 14 - - - - - - - - - - - - $340
10,551
kWh
$100
14
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$350
Cost:
$80
$270 8,206 $80 11 - - - - - - - - - - - - $270
8,206
kWh
$80
11
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
08: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$3,070
Cost:
$9,130
$(-120) (-3,810) $(-40) (-6) $1,040 1,022,000 - - - - - - - - $2,190 - $(-120)
(-3,810)
kWh
$(-40)
(-6)
kW-months/year
$1,040
1,022,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$2,190
-
Tgal
09: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$2,980
Cost:
-
- - - - - - $(-500) 4,800 - - $360 - $3,120 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$(-500)
4,800
gal
-
-
lb
$360
-
$
$3,120
-
$
-
-
Tgal
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$600
Cost:
-
- - - - - - - - $650 209 - - $(-50) - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$650
209
lb
-
-
$
$(-50)
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$34,680
Cost:
$37,010
$13,500 531,359 $15,150 2,088 $1,040 1,022,000 $(-500) 4,800 $650 209 $(-420) - $3,070 - $2,190 - $13,500
531,359
kWh
$15,150
2,088
kW-months/year
$1,040
1,022,000
Tgal
$(-500)
4,800
gal
$650
209
lb
$(-420)
-
$
$3,070
-
$
$2,190
-
Tgal
TOTAL IMPLEMENTED Savings:
$9,670
Cost:
$17,950
$2,530 82,356 $7,320 1,012 - - - - $650 209 $(-780) - $(-50) - - - $2,530
82,356
kWh
$7,320
1,012
kW-months/year
-
-
Tgal
-
-
gal
$650
209
lb
$(-780)
-
$
$(-50)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Water Disposal Other Liquid (non-haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption