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IAC Assessment: CO0460
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IAC Assessment: CO0460
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IAC Center Colorado State University
Assessment Year 2000
Principal Product glass apparatus
NAICS n/a
SIC 3231 - Products Of Purchased Glass
Sales $5,000,000-$10,000,000
# of Employees 33
Plant Area (Sq.Ft.) 19,400
Annual Production 6,600 Pieces
Production Hrs. Annual 2,080
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,547 908,851 kWh $0.03
Electricity Demand $27,424 7,023 kW-months/year $3.90
Electricity Fees $693 - $ -
Natural Gas $6,991 1,657 MMBtu $4.22
Other Gas $112,668 1,702 MMBtu $66.20
TOTAL ENERGY COSTS $177,745
RECOMMENDED SAVINGS* $244,210 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $242,940
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ %
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,940
Cost:
$7,500
- - $2,940 384 - - - - - - - - - - -
-
kWh
$2,940
384
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$540
Cost:
$250
$410 12,309 $130 17 - - - - - - - - - - $410
12,309
kWh
$130
17
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$530
Cost:
$750
$140 5,862 - - $390 93 - - - - - - - - $140
5,862
kWh
-
-
kW-months/year
$390
93
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$430
Cost:
$670
$230 7,034 $200 28 - - - - - - - - - - $230
7,034
kWh
$200
28
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$240
Cost:
$600
- - - - $240 56 - - - - - - - - -
-
kWh
-
-
kW-months/year
$240
56
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$200
Cost:
$210
$750 22,274 $230 30 - - - - $(-780) - - - - - $750
22,274
kWh
$230
30
kW-months/year
-
-
MMBtu
-
-
lb
$(-780)
-
$
-
-
$
-
-
%
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$200
Cost:
-
- - - - - - $220 77 - - $(-20) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$220
77
lb
-
-
$
$(-20)
-
$
-
-
%
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$166,400
Cost:
$40,000
- - - - - - - - $166,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$166,400
-
$
-
-
$
-
-
%
09: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$72,730
Cost:
$122,000
- - - - - - - - - - - - $72,730 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$72,730
-
%
TOTAL RECOMMENDED Savings:
$244,210
Cost:
$171,980
$1,530 47,479 $3,500 459 $630 149 $220 77 $165,620 - $(-20) - $72,730 - $1,530
47,479
kWh
$3,500
459
kW-months/year
$630
149
MMBtu
$220
77
lb
$165,620
-
$
$(-20)
-
$
$72,730
-
%
TOTAL IMPLEMENTED Savings:
$242,940
Cost:
$170,980
$980 29,308 $3,370 442 $240 56 - - $165,620 - - - $72,730 - $980
29,308
kWh
$3,370
442
kW-months/year
$240
56
MMBtu
-
-
lb
$165,620
-
$
-
-
$
$72,730
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Ancillary Material Cost Increase in Production