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IAC Assessment: CO0465
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IAC Assessment: CO0465
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IAC Center Colorado State University
Assessment Year 2000
Principal Product metal stamping, metal finishing, heat treating
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 43,000
Annual Production 1,000,000 Pounds
Production Hrs. Annual 4,264
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,398 2,541,325 kWh $0.03
Electricity Demand $58,103 13,728 kW-months/year $4.23
Electricity Fees $4,647 - $ -
Natural Gas $20,447 4,584 MMBtu $4.46
TOTAL ENERGY COSTS $167,737
RECOMMENDED SAVINGS* $34,830 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,430
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$7,540
Cost:
$16,000
$4,890 104,045 $4,630 600 $(-1,980) (-444) - - - - - - - - - - $4,890
104,045
kWh
$4,630
600
kW-months/year
$(-1,980)
(-444)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$5,190
Cost:
$7,500
- - $5,190 672 - - - - - - - - - - - - -
-
kWh
$5,190
672
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,240
Cost:
$1,210
$3,240 94,959 $1,000 130 - - - - - - - - - - - - $3,240
94,959
kWh
$1,000
130
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,350
Cost:
$400
$1,630 47,773 $500 65 - - - - - - $(-780) - - - - - $1,630
47,773
kWh
$500
65
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$(-780)
-
$
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$750
Cost:
$350
$480 12,309 $270 35 - - - - - - - - - - - - $480
12,309
kWh
$270
35
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$4,090
Cost:
$7,960
- - - - - - $1,310 1,285,500 - - - - - - $2,780 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,310
1,285,500
Tgal
-
-
lb
-
-
$
-
-
$
$2,780
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$280
Cost:
-
- - - - - - - - $280 97 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$280
97
lb
-
-
$
-
-
$
-
-
$
08: 4.6230 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$6,930
Cost:
$6,000
- - - - - - - - - - $6,930 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$6,930
-
$
-
-
$
-
-
$
09: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$4,460
Cost:
$250
- - - - - - - - - - - - $4,460 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$4,460
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$34,830
Cost:
$39,670
$10,240 259,086 $11,590 1,502 $(-1,980) (-444) $1,310 1,285,500 $280 97 $6,150 - $4,460 - $2,780 - $10,240
259,086
kWh
$11,590
1,502
kW-months/year
$(-1,980)
(-444)
MMBtu
$1,310
1,285,500
Tgal
$280
97
lb
$6,150
-
$
$4,460
-
$
$2,780
-
$
TOTAL IMPLEMENTED Savings:
$10,430
Cost:
$9,920
$5,350 155,041 $1,770 230 - - $1,310 1,285,500 - - $(-780) - - - $2,780 - $5,350
155,041
kWh
$1,770
230
kW-months/year
-
-
MMBtu
$1,310
1,285,500
Tgal
-
-
lb
$(-780)
-
$
-
-
$
$2,780
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost