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IAC Assessment: CO0476
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IAC Assessment: CO0476
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IAC Center Colorado State University
Assessment Year 2000
Principal Product aluminum sheet
NAICS n/a
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 200,000
Annual Production 43,270,000 Pounds
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $413,362 34,938,160 kWh $0.01
Electricity Demand $970,899 6,579 kW-months/year $147.58
Electricity Fees $1,860 - $ -
Natural Gas $1,765,093 641,512 MMBtu $2.75
TOTAL ENERGY COSTS $3,321,265
RECOMMENDED SAVINGS* $98,310 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,150
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ lb $ $ $ $ $ Tgal
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$7,380
Cost:
$20,000
- - $7,380 600 - - - - - - - - - - - - - - - - -
-
kWh
$7,380
600
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,240
Cost:
$2,400
$2,410 203,986 $3,430 279 - - - - - - - - - - $(-2,600) - - - - - $2,410
203,986
kWh
$3,430
279
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
$(-2,600)
-
$
-
-
$
-
-
Tgal
03: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$2,310
Cost:
$1,000
- - - - $2,310 562 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,310
562
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$62,600
Cost:
$18,400
- - $(-90) (-7) $(-6,700) (-1,629) - - $76,690 130,300 - - - - $(-7,300) - - - - - -
-
kWh
$(-90)
(-7)
kW-months/year
$(-6,700)
(-1,629)
MMBtu
-
-
Tgal
$76,690
130,300
gal
-
-
gal
-
-
lb
$(-7,300)
-
$
-
-
$
-
-
Tgal
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$16,290
Cost:
$13,500
- - $(-60) (-5) - - - - - - $2,890 3,039 - - $(-2,380) - $15,840 - - - -
-
kWh
$(-60)
(-5)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$2,890
3,039
gal
-
-
lb
$(-2,380)
-
$
$15,840
-
$
-
-
Tgal
06: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$6,490
Cost:
$41,000
- - - - $(-1,730) (-421) $(-310) (-202,300) - - - - $9,110 158,500 - - - - $(-580) - -
-
kWh
-
-
kW-months/year
$(-1,730)
(-421)
MMBtu
$(-310)
(-202,300)
Tgal
-
-
gal
-
-
gal
$9,110
158,500
lb
-
-
$
-
-
$
$(-580)
-
Tgal
TOTAL RECOMMENDED Savings:
$98,310
Cost:
$96,300
$2,410 203,986 $10,660 867 $(-6,120) (-1,488) $(-310) (-202,300) $76,690 130,300 $2,890 3,039 $9,110 158,500 $(-12,280) - $15,840 - $(-580) - $2,410
203,986
kWh
$10,660
867
kW-months/year
$(-6,120)
(-1,488)
MMBtu
$(-310)
(-202,300)
Tgal
$76,690
130,300
gal
$2,890
3,039
gal
$9,110
158,500
lb
$(-12,280)
-
$
$15,840
-
$
$(-580)
-
Tgal
TOTAL IMPLEMENTED Savings:
$68,150
Cost:
$21,800
$2,410 203,986 $3,340 272 $(-4,390) (-1,067) - - $76,690 130,300 - - - - $(-9,900) - - - - - $2,410
203,986
kWh
$3,340
272
kW-months/year
$(-4,390)
(-1,067)
MMBtu
-
-
Tgal
$76,690
130,300
gal
-
-
gal
-
-
lb
$(-9,900)
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Water Consumption