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IAC Assessment: CO0523
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IAC Assessment: CO0523
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IAC Center Colorado State University
Assessment Year 2003
Principal Product Concrete pipe & prestressed concrete products
NAICS 327332 - Concrete Pipe Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 135
Plant Area (Sq.Ft.) 46,800
Annual Production 230,000 Tons
Production Hrs. Annual 5,408
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,308 1,959,601 kWh $0.02
Electricity Demand $99,441 7,893 kW-months/year $12.60
Electricity Fees $1,665 - $ -
Natural Gas $175,144 32,217 MMBtu $5.44
TOTAL ENERGY COSTS $312,474
RECOMMENDED SAVINGS* $46,726 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,120
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,740
Cost:
$12,000
$5,350 232,900 $14,390 1,086 - - - - $5,350
232,900
kWh
$14,390
1,086
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,270
Cost:
$19,440
$4,440 193,300 $5,680 429 - - $150 - $4,440
193,300
kWh
$5,680
429
kW-months/year
-
-
MMBtu
$150
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,990
Cost:
$230
$3,380 147,300 $4,330 327 - - $(-720) - $3,380
147,300
kWh
$4,330
327
kW-months/year
-
-
MMBtu
$(-720)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,122
Cost:
$12,500
$2,228 97,070 $2,090 158 - - $(-196) - $2,228
97,070
kWh
$2,090
158
kW-months/year
-
-
MMBtu
$(-196)
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$4,120
Cost:
$11,840
$(-160) (-6,800) $(-120) (-9) $4,400 998 - - $(-160)
(-6,800)
kWh
$(-120)
(-9)
kW-months/year
$4,400
998
MMBtu
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,130
Cost:
$210
- - - - $1,130 257 - - -
-
kWh
-
-
kW-months/year
$1,130
257
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$144
Cost:
$266
$40 1,710 $92 7 - - $12 - $40
1,710
kWh
$92
7
kW-months/year
-
-
MMBtu
$12
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$210
Cost:
$490
$110 4,806 $144 11 - - $(-44) - $110
4,806
kWh
$144
11
kW-months/year
-
-
MMBtu
$(-44)
-
$
TOTAL RECOMMENDED Savings:
$46,726
Cost:
$56,976
$15,388 670,286 $26,606 2,009 $5,530 1,255 $(-798) - $15,388
670,286
kWh
$26,606
2,009
kW-months/year
$5,530
1,255
MMBtu
$(-798)
-
$
TOTAL IMPLEMENTED Savings:
$8,120
Cost:
$440
$3,380 147,300 $4,330 327 $1,130 257 $(-720) - $3,380
147,300
kWh
$4,330
327
kW-months/year
$1,130
257
MMBtu
$(-720)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost