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IAC Assessment: CO0530
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IAC Assessment: CO0530
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IAC Center Colorado State University
Assessment Year 2003
Principal Product Commercial printing (phone books)
NAICS 511140 - Directory and Mailing List Publishers
SIC 2741 - Miscellaneous Publishing
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 150,000
Annual Production 30,600,000 Pieces
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $347,373 13,371,000 kWh $0.03
Electricity Demand $191,416 25,728 kW-months/year $7.44
Electricity Fees $420 - $ -
Natural Gas $20,574 5,163 MMBtu $3.98
TOTAL ENERGY COSTS $566,538
RECOMMENDED SAVINGS* $4,119,590 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,560
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$13,370
Cost:
$10,000
$9,520 365,500 $3,850 518 - - - - - - $9,520
365,500
kWh
$3,850
518
kW-months/year
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,370
Cost:
$230
$5,300 203,200 $2,070 278 - - - - - - $5,300
203,200
kWh
$2,070
278
kW-months/year
-
-
$
-
-
$
-
-
%
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,940
Cost:
$280
$2,940 112,700 - - - - - - - - $2,940
112,700
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,070
Cost:
$7,760
$1,320 50,700 $750 101 - - - - - - $1,320
50,700
kWh
$750
101
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,830
Cost:
$4,140
$1,410 54,000 - - $110 - $310 - - - $1,410
54,000
kWh
-
-
kW-months/year
$110
-
$
$310
-
$
-
-
%
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,810
Cost:
$1,250
$1,230 47,200 $580 78 - - - - - - $1,230
47,200
kWh
$580
78
kW-months/year
-
-
$
-
-
$
-
-
%
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,200
Cost:
$570
$760 29,000 $300 40 $50 - $90 - - - $760
29,000
kWh
$300
40
kW-months/year
$50
-
$
$90
-
$
-
-
%
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$4,089,000
Cost:
$4,200,000
- - - - - - - - $4,089,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$4,089,000
-
%
TOTAL RECOMMENDED Savings:
$4,119,590
Cost:
$4,224,230
$22,480 862,300 $7,550 1,015 $160 - $400 - $4,089,000 - $22,480
862,300
kWh
$7,550
1,015
kW-months/year
$160
-
$
$400
-
$
$4,089,000
-
%
TOTAL IMPLEMENTED Savings:
$27,560
Cost:
$19,520
$20,310 779,300 $7,250 975 - - - - - - $20,310
779,300
kWh
$7,250
975
kW-months/year
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Increase in Production