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IAC Assessment: CO0534
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IAC Assessment: CO0534
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IAC Center Colorado State University
Assessment Year 2003
Principal Product Thin-film coating machines
NAICS 333249 - Other Industrial Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 60,000
Annual Production 6 Pieces
Production Hrs. Annual 6,240
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $87,379 4,001,333 kWh $0.02
Electricity Demand $114,937 9,196 kW-months/year $12.50
Electricity Fees $180 - $ -
Natural Gas $3,605 900 MMBtu $4.01
TOTAL ENERGY COSTS $206,101
RECOMMENDED SAVINGS* $24,721 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,330
Cost:
$19,000
$5,670 188,400 $4,540 362 $80 - $(-960) - $5,670
188,400
kWh
$4,540
362
kW-months/year
$80
-
$
$(-960)
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,800
Cost:
$930
$4,330 143,800 $2,470 197 - - - - $4,330
143,800
kWh
$2,470
197
kW-months/year
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,520
Cost:
$2,300
$2,520 83,600 - - - - - - $2,520
83,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,690
Cost:
$6,230
$840 27,800 $680 54 $80 - $90 - $840
27,800
kWh
$680
54
kW-months/year
$80
-
$
$90
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,520
Cost:
$1,070
$760 24,900 $650 52 $30 - $80 - $760
24,900
kWh
$650
52
kW-months/year
$30
-
$
$80
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,171
Cost:
$656
$823 27,331 $657 52 - - $(-309) - $823
27,331
kWh
$657
52
kW-months/year
-
-
$
$(-309)
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$980
Cost:
$2,750
$610 20,100 $370 30 - - - - $610
20,100
kWh
$370
30
kW-months/year
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$710
Cost:
$620
$450 15,000 $260 21 - - - - $450
15,000
kWh
$260
21
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$24,721
Cost:
$33,556
$16,003 530,931 $9,627 768 $190 - $(-1,099) - $16,003
530,931
kWh
$9,627
768
kW-months/year
$190
-
$
$(-1,099)
-
$
TOTAL IMPLEMENTED Savings:
$6,800
Cost:
$930
$4,330 143,800 $2,470 197 - - - - $4,330
143,800
kWh
$2,470
197
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost