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IAC Assessment: CO0543
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IAC Assessment: CO0543
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IAC Center Colorado State University
Assessment Year 2004
Principal Product Corrugated paperboard containers
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 244,000
Annual Production 307,000 Thousand Feet
Production Hrs. Annual 4,290
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $81,771 2,794,876 kWh $0.03
Electricity Demand $130,857 9,803 kW-months/year $13.35
Electricity Fees $384 - $ -
Natural Gas $129,574 23,667 MMBtu $5.47
TOTAL ENERGY COSTS $356,636
RECOMMENDED SAVINGS* $15,610 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,210
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,990
Cost:
$500
$4,380 146,300 $610 46 - - - - - - $4,380
146,300
kWh
$610
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,660
Cost:
$700
$1,630 54,400 $2,030 152 - - - - - - $1,630
54,400
kWh
$2,030
152
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,070
Cost:
$60
$920 30,600 $1,150 86 - - - - - - $920
30,600
kWh
$1,150
86
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$780
Cost:
$1,640
- - - - $780 158 - - - - -
-
kWh
-
-
kW-months/year
$780
158
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$710
Cost:
$70
$320 10,600 $390 30 - - - - - - $320
10,600
kWh
$390
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,660
Cost:
$9,120
$1,380 46,100 $1,720 129 - - - - $(-440) - $1,380
46,100
kWh
$1,720
129
kW-months/year
-
-
MMBtu
-
-
$
$(-440)
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$740
Cost:
$3,340
$300 10,000 $370 28 - - $30 - $40 - $300
10,000
kWh
$370
28
kW-months/year
-
-
MMBtu
$30
-
$
$40
-
$
TOTAL RECOMMENDED Savings:
$15,610
Cost:
$15,430
$8,930 298,000 $6,270 471 $780 158 $30 - $(-400) - $8,930
298,000
kWh
$6,270
471
kW-months/year
$780
158
MMBtu
$30
-
$
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$11,210
Cost:
$11,390
$7,000 233,600 $3,870 291 $780 158 - - $(-440) - $7,000
233,600
kWh
$3,870
291
kW-months/year
$780
158
MMBtu
-
-
$
$(-440)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost