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IAC Assessment: CO0544
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IAC Assessment: CO0544
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IAC Center Colorado State University
Assessment Year 2004
Principal Product Compressed air filters, lubricators, regulators
NAICS 334513 - Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
SIC 3823 - Process Control Instruments
Sales $50,000,000-$100,000,000
# of Employees 560
Plant Area (Sq.Ft.) 190,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 6,864
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $342,272 12,613,639 kWh $0.03
Electricity Demand $314,257 24,369 kW-months/year $12.90
Electricity Fees $384 - $ -
Natural Gas $266,420 49,712 MMBtu $5.36
TOTAL ENERGY COSTS $923,333
RECOMMENDED SAVINGS* $199,630 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $163,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$152,970
Cost:
$140,000
$22,820 790,400 $30,150 2,346 - - - - $100,000 - $22,820
790,400
kWh
$30,150
2,346
kW-months/year
-
-
MMBtu
-
-
$
$100,000
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,600
Cost:
$300
$6,580 228,000 $4,020 313 - - - - - - $6,580
228,000
kWh
$4,020
313
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,860
Cost:
$1,750
$3,500 121,400 $1,360 106 - - - - - - $3,500
121,400
kWh
$1,360
106
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2514 COVER OPEN TANKS Savings:
$2,630
Cost:
$2,150
- - - - $2,630 521 - - - - -
-
kWh
-
-
kW-months/year
$2,630
521
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$310
Cost:
$250
- - - - $310 61 - - - - -
-
kWh
-
-
kW-months/year
$310
61
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28,260
Cost:
$80,750
$18,870 653,500 $14,670 1,142 - - $(-5,280) - - - $18,870
653,500
kWh
$14,670
1,142
kW-months/year
-
-
MMBtu
$(-5,280)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$199,630
Cost:
$225,200
$51,770 1,793,300 $50,200 3,907 $2,940 582 $(-5,280) - $100,000 - $51,770
1,793,300
kWh
$50,200
3,907
kW-months/year
$2,940
582
MMBtu
$(-5,280)
-
$
$100,000
-
$
TOTAL IMPLEMENTED Savings:
$163,880
Cost:
$140,550
$29,400 1,018,400 $34,170 2,659 $310 61 - - $100,000 - $29,400
1,018,400
kWh
$34,170
2,659
kW-months/year
$310
61
MMBtu
-
-
$
$100,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost