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IAC Assessment: CO0562
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IAC Assessment: CO0562
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IAC Center Colorado State University
Assessment Year 2005
Principal Product Snack foods
NAICS 311919 - Other Snack Food Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales $1,000,000-$5,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $34,950 1,222,897 kWh $0.03
Electricity Demand $55,452 3,865 kW-months/year $14.35
Electricity Fees $1,611 - $ -
Natural Gas $257,514 42,876 MMBtu $6.01
TOTAL ENERGY COSTS $428,190
RECOMMENDED SAVINGS* $34,750 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,300
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$15,350
Cost:
$10,080
- - - - $15,350 2,740 - - - - - - - - -
-
kWh
-
-
kW-months/year
$15,350
2,740
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$10,710
Cost:
$1,080
$(-20) (-600) $(-70) (-5) - - $8,780 1,200,000 - - - - $2,020 - $(-20)
(-600)
kWh
$(-70)
(-5)
kW-months/year
-
-
MMBtu
$8,780
1,200,000
Tgal
-
-
$
-
-
$
$2,020
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,500
Cost:
$240
$760 26,500 $740 51 - - - - - - - - - - $760
26,500
kWh
$740
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$150
Cost:
$120
$80 2,800 $70 5 - - - - - - - - - - $80
2,800
kWh
$70
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,290
Cost:
$13,190
$1,820 63,500 $2,040 140 - - - - $(-100) - $530 - - - $1,820
63,500
kWh
$2,040
140
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-100)
-
$
$530
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,530
Cost:
$2,350
$740 25,800 $730 50 - - - - - - $60 - - - $740
25,800
kWh
$730
50
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$60
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,120
Cost:
$430
$380 13,300 $730 50 - - - - $10 - - - - - $380
13,300
kWh
$730
50
kW-months/year
-
-
MMBtu
-
-
Tgal
$10
-
$
-
-
$
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$100
Cost:
$390
$100 3,400 - - - - - - - - - - - - $100
3,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$34,750
Cost:
$27,880
$3,860 134,700 $4,240 291 $15,350 2,740 $8,780 1,200,000 $(-90) - $590 - $2,020 - $3,860
134,700
kWh
$4,240
291
kW-months/year
$15,350
2,740
MMBtu
$8,780
1,200,000
Tgal
$(-90)
-
$
$590
-
$
$2,020
-
Tgal
TOTAL IMPLEMENTED Savings:
$4,300
Cost:
$3,140
$1,960 68,400 $2,270 156 - - - - $10 - $60 - - - $1,960
68,400
kWh
$2,270
156
kW-months/year
-
-
MMBtu
-
-
Tgal
$10
-
$
$60
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Water Consumption